Name: 3-cyl. injection engine (1.0 l, natural gas 4V, EA 211)
Brand: Volkswagen
SKU: CDGff10ce757c28
Price: 26.94 EUR
Availability: InStock

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Repair manual Up! / VW eUP 3-cyl. injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety precautions when working on natural gas system
1
1.3 Safety measures when working on vehicles with a start/stop system
3
1.5 Safety precautions when working on the cooling system
4
1.6 Safety precautions when working on ignition system
4
2 Identification
5
2.1 Engine number/engine data
5
3 Repair notes
7
3.1 Rules for cleanliness
7
3.2 Foreign objects in engine
7
3.3 Contact corrosion
7
3.4 Routing and attachment of lines
7
3.5 Fitting radiator and condensers
8
Removing and installing engine
9
1 Removing and installing engine
9
1.1 Removing engine
9
1.2 Separating engine and gearbox
18
1.3 Securing engine on engine and gearbox support
20
1.4 Installing engine
21
2 Assembly mountings
24
2.1 Assembly overview - assembly mountings
24
2.2 Removing and installing engine mounting
26
2.3 Removing and installing gearbox mounting
27
2.4 Removing and installing pendulum support
28
2.5 Supporting engine in installation position
29
2.6 Adjusting assembly mountings
39
2.7 Checking adjustment of assembly mountings
40
Crankshaft group
41
1 Cylinder block (pulley end)
41
1.1 Assembly overview - poly V-belt drive
41
1.2 Assembly overview - cylinder block (pulley end)
41
1.3 Removing and installing poly-V belt
43
1.4 Renewing crankshaft oil seal - belt pulley end
46
2 Cylinder block, gearbox end
49
2.1 Assembly overview - cylinder block, gearbox end
49
2.2 Removing and installing flywheel
50
2.3 Removing and installing sealing flange on gearbox side
51
3 Crankshaft
63
3.1 Crankshaft dimensions
63
4 Pistons and conrods
64
4.1 Assembly overview - pistons and conrods
64
4.2 Checking pistons and cylinder bores
66
4.3 Separating new conrod
68
4.4 Setting piston to TDC position
69
Cylinder head, valve gear
72
1 Cylinder head
72
1.1 Assembly overview - cylinder head
72
1.2 Removing and installing cylinder head
75
1.3 Removing and installing camshaft housing
84
1.4 Checking compression
89
2 Toothed belt drive
93
2.1 Assembly overview - toothed belt cover
93
2.2 Assembly overview - toothed belt
93
2.3 Removing and installing toothed belt
95
2.4 Preassembling and installing valve timing tool
106
2.5 Checking valve timing
114
2.6 Adjusting valve timing
118
2.7 Removing toothed belt from camshaft
129
3 Valve gear
135
3.1 Assembly overview - valve gear
135
3.2 Measuring axial play of camshaft
136
3.3 Removing and installing camshaft adjuster
137
3.4 Removing and installing toothed belt pulley
143
3.5 Removing and installing camshaft oil seal
147
3.6 Removing and installing valve stem seals
157
4 Inlet and exhaust valves
168
4.1 Checking valve guides
168
Lubrication
169
1 Sump, oil pump
169
1.1 Assembly overview - sump/oil pump
169
1.2 Engine oil:
173
1.3 Removing and installing sump
173
1.4 Removing and installing oil pump
178
2 Crankcase ventilation
181
2.1 Assembly overview - crankcase breather system
181
2.2 Removing and installing oil separator
182
3 Oil filter, oil pressure switch
187
3.1 Removing and installing oil pressure switch F1
187
3.2 Checking oil pressure and oil pressure switch
188
3.3 Removing and installing oil filter housing
190
Cooling
192
1 Cooling system/coolant
192
1.1 Connection diagram - coolant hoses
192
1.2 Checking cooling system for leaks
192
1.3 Draining and adding coolant
196
2 Coolant pump, regulation of cooling system
202
2.1 Assembly overview - coolant pump
202
2.2 Assembly overview - thermostat
205
2.3 Removing and installing coolant pump
208
2.4 Removing and installing thermostat
213
2.5 Removing and installing toothed belt for coolant pump
220
2.6 Removing and installing coolant temperature sender G62
222
2.7 Removing and installing radiator fan thermal switch F18
224
3 Radiator, radiator fan
226
3.1 Assembly overview - radiator, radiator fan
226
3.2 Removing and installing radiator
228
3.3 Removing and installing radiator cowl with radiator fan
232
3.4 Removing and installing radiator fan V7
234
Mixture preparation - injection
238
1 Injection system
238
1.1 Overview of fitting locations - injection system
238
1.2 Assembly overview - fuel system
241
2 Injectors
244
2.1 Assembly overview - fuel rail with injectors
244
2.2 Removing and installing injectors
244
2.3 Checking injectors
248
2.4 Cleaning injectors
253
3 Checking natural gas supply system for leaks
257
3.1 Distinguishing between pressure sections of natural gas supply system
257
3.2 Determining pressure in gas system
261
3.3 Determining operating mode of natural gas vehicles
261
3.4 Activating and deactivating natural gas mode
261
3.5 Checking gas system for leaks
263
4 Gas injectors
268
4.1 Assembly overview - gas rail
268
4.2 Removing and installing gas rail with gas injector N366/N367/N368
270
4.3 Removing and installing gas rail sensor G401
274
5 Air filter
276
5.1 Assembly overview - air filter housing
276
5.2 Removing and installing air filter housing
277
6 Intake manifold
279
6.1 Assembly overview – intake manifold
279
6.2 Removing and installing intake manifold
281
6.3 Removing and installing throttle valve module GX3
287
6.4 Cleaning throttle valve module GX3
289
7 Senders and sensors
291
7.1 Removing and installing intake manifold sender GX9
291
8 Engine control unit
293
8.1 Assembly overview – motor control unit
293
8.2 Removing and installing engine control unit J623
293
8.3 Removing and installing engine (motor) control unit J623 with protective housing
295
9 Lambda probe
297
9.1 Assembly overview - Lambda probe
297
9.2 Removing and installing Lambda probe
302
10 Gas pressure regulator
307
10.1 Assembly overview - gas pressure regulator
307
10.2 Removing and installing gas pressure regulator
309
10.3 Removing and installing tank pressure sensor G400
312
Exhaust system
316
1 Exhaust pipes and silencers
316
1.1 Assembly overview – silencers
316
1.2 Separating exhaust pipes from silencers
317
1.3 Removing and installing silencer
318
1.4 Checking exhaust system for leaks
320
1.5 Installation position of clamp
320
2 Emission control
323
2.1 Assembly overview – emission control
323
2.2 Removing and installing catalytic converter
328
Ignition system
333
1 Ignition system
333
1.1 Assembly overview - ignition system
333
1.2 Removing and installing ignition coils with output stage
335
1.3 Removing and installing knock sensor 1 G61
339
1.4 Removing and installing Hall sender
339
1.5 Removing and installing engine speed sender G28
341

Manufacturer's designation	3-cyl. injection engine (1.0 l, natural gas 4V, EA 211)
Manufacturer	Volkswagen
Suitable for	Up! (2012) / VW eUP (2012) / Up! (2020 >)
Suitable car types	121, 123
Engine code	CPGA
Category	Reparaturanleitung

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