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  • Examplepage for repair manual 3-cyl. injection engine (1.0 l, natural gas 4V, EA 211)
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3-cyl. injection engine (1.0 l, natural gas 4V, EA 211)

For Up! / VW eUP

Original Volkswagen repair manual


26,94 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

36.134 KB

349 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Injectors, Intake manifold and Lambda probe. Show more
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Repair manual Up! / VW eUP 3-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety precautions when working on natural gas system
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    3
  • 1.5 Safety precautions when working on the cooling system
    4
  • 1.6 Safety precautions when working on ignition system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair notes
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    7
  • 3.5 Fitting radiator and condensers
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    18
  • 1.3 Securing engine on engine and gearbox support
    20
  • 1.4 Installing engine
    21
  • 2 Assembly mountings
    24
  • 2.1 Assembly overview - assembly mountings
    24
  • 2.2 Removing and installing engine mounting
    26
  • 2.3 Removing and installing gearbox mounting
    27
  • 2.4 Removing and installing pendulum support
    28
  • 2.5 Supporting engine in installation position
    29
  • 2.6 Adjusting assembly mountings
    39
  • 2.7 Checking adjustment of assembly mountings
    40
  • Crankshaft group
    41
  • 1 Cylinder block (pulley end)
    41
  • 1.1 Assembly overview - poly V-belt drive
    41
  • 1.2 Assembly overview - cylinder block (pulley end)
    41
  • 1.3 Removing and installing poly-V belt
    43
  • 1.4 Renewing crankshaft oil seal - belt pulley end
    46
  • 2 Cylinder block, gearbox end
    49
  • 2.1 Assembly overview - cylinder block, gearbox end
    49
  • 2.2 Removing and installing flywheel
    50
  • 2.3 Removing and installing sealing flange on gearbox side
    51
  • 3 Crankshaft
    63
  • 3.1 Crankshaft dimensions
    63
  • 4 Pistons and conrods
    64
  • 4.1 Assembly overview - pistons and conrods
    64
  • 4.2 Checking pistons and cylinder bores
    66
  • 4.3 Separating new conrod
    68
  • 4.4 Setting piston to TDC position
    69
  • Cylinder head, valve gear
    72
  • 1 Cylinder head
    72
  • 1.1 Assembly overview - cylinder head
    72
  • 1.2 Removing and installing cylinder head
    75
  • 1.3 Removing and installing camshaft housing
    84
  • 1.4 Checking compression
    89
  • 2 Toothed belt drive
    93
  • 2.1 Assembly overview - toothed belt cover
    93
  • 2.2 Assembly overview - toothed belt
    93
  • 2.3 Removing and installing toothed belt
    95
  • 2.4 Preassembling and installing valve timing tool
    106
  • 2.5 Checking valve timing
    114
  • 2.6 Adjusting valve timing
    118
  • 2.7 Removing toothed belt from camshaft
    129
  • 3 Valve gear
    135
  • 3.1 Assembly overview - valve gear
    135
  • 3.2 Measuring axial play of camshaft
    136
  • 3.3 Removing and installing camshaft adjuster
    137
  • 3.4 Removing and installing toothed belt pulley
    143
  • 3.5 Removing and installing camshaft oil seal
    147
  • 3.6 Removing and installing valve stem seals
    157
  • 4 Inlet and exhaust valves
    168
  • 4.1 Checking valve guides
    168
  • Lubrication
    169
  • 1 Sump, oil pump
    169
  • 1.1 Assembly overview - sump/oil pump
    169
  • 1.2 Engine oil:
    173
  • 1.3 Removing and installing sump
    173
  • 1.4 Removing and installing oil pump
    178
  • 2 Crankcase ventilation
    181
  • 2.1 Assembly overview - crankcase breather system
    181
  • 2.2 Removing and installing oil separator
    182
  • 3 Oil filter, oil pressure switch
    187
  • 3.1 Removing and installing oil pressure switch F1
    187
  • 3.2 Checking oil pressure and oil pressure switch
    188
  • 3.3 Removing and installing oil filter housing
    190
  • Cooling
    192
  • 1 Cooling system/coolant
    192
  • 1.1 Connection diagram - coolant hoses
    192
  • 1.2 Checking cooling system for leaks
    192
  • 1.3 Draining and adding coolant
    196
  • 2 Coolant pump, regulation of cooling system
    202
  • 2.1 Assembly overview - coolant pump
    202
  • 2.2 Assembly overview - thermostat
    205
  • 2.3 Removing and installing coolant pump
    208
  • 2.4 Removing and installing thermostat
    213
  • 2.5 Removing and installing toothed belt for coolant pump
    220
  • 2.6 Removing and installing coolant temperature sender G62
    222
  • 2.7 Removing and installing radiator fan thermal switch F18
    224
  • 3 Radiator, radiator fan
    226
  • 3.1 Assembly overview - radiator, radiator fan
    226
  • 3.2 Removing and installing radiator
    228
  • 3.3 Removing and installing radiator cowl with radiator fan
    232
  • 3.4 Removing and installing radiator fan V7
    234
  • Mixture preparation - injection
    238
  • 1 Injection system
    238
  • 1.1 Overview of fitting locations - injection system
    238
  • 1.2 Assembly overview - fuel system
    241
  • 2 Injectors
    244
  • 2.1 Assembly overview - fuel rail with injectors
    244
  • 2.2 Removing and installing injectors
    244
  • 2.3 Checking injectors
    248
  • 2.4 Cleaning injectors
    253
  • 3 Checking natural gas supply system for leaks
    257
  • 3.1 Distinguishing between pressure sections of natural gas supply system
    257
  • 3.2 Determining pressure in gas system
    261
  • 3.3 Determining operating mode of natural gas vehicles
    261
  • 3.4 Activating and deactivating natural gas mode
    261
  • 3.5 Checking gas system for leaks
    263
  • 4 Gas injectors
    268
  • 4.1 Assembly overview - gas rail
    268
  • 4.2 Removing and installing gas rail with gas injector N366/N367/N368
    270
  • 4.3 Removing and installing gas rail sensor G401
    274
  • 5 Air filter
    276
  • 5.1 Assembly overview - air filter housing
    276
  • 5.2 Removing and installing air filter housing
    277
  • 6 Intake manifold
    279
  • 6.1 Assembly overview – intake manifold
    279
  • 6.2 Removing and installing intake manifold
    281
  • 6.3 Removing and installing throttle valve module GX3
    287
  • 6.4 Cleaning throttle valve module GX3
    289
  • 7 Senders and sensors
    291
  • 7.1 Removing and installing intake manifold sender GX9
    291
  • 8 Engine control unit
    293
  • 8.1 Assembly overview – motor control unit
    293
  • 8.2 Removing and installing engine control unit J623
    293
  • 8.3 Removing and installing engine (motor) control unit J623 with protective housing
    295
  • 9 Lambda probe
    297
  • 9.1 Assembly overview - Lambda probe
    297
  • 9.2 Removing and installing Lambda probe
    302
  • 10 Gas pressure regulator
    307
  • 10.1 Assembly overview - gas pressure regulator
    307
  • 10.2 Removing and installing gas pressure regulator
    309
  • 10.3 Removing and installing tank pressure sensor G400
    312
  • Exhaust system
    316
  • 1 Exhaust pipes and silencers
    316
  • 1.1 Assembly overview – silencers
    316
  • 1.2 Separating exhaust pipes from silencers
    317
  • 1.3 Removing and installing silencer
    318
  • 1.4 Checking exhaust system for leaks
    320
  • 1.5 Installation position of clamp
    320
  • 2 Emission control
    323
  • 2.1 Assembly overview – emission control
    323
  • 2.2 Removing and installing catalytic converter
    328
  • Ignition system
    333
  • 1 Ignition system
    333
  • 1.1 Assembly overview - ignition system
    333
  • 1.2 Removing and installing ignition coils with output stage
    335
  • 1.3 Removing and installing knock sensor 1 G61
    339
  • 1.4 Removing and installing Hall sender
    339
  • 1.5 Removing and installing engine speed sender G28
    341
Manufacturer's designation 3-cyl. injection engine (1.0 l, natural gas 4V, EA 211)
Manufacturer Volkswagen
Suitable for Up! (2012) / VW eUP (2012) / Up! (2020 >)
Suitable car types 121, 123
Engine code CPGA
Category Reparaturanleitung

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