General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working with pyrotechnic components
  1
• 1.3 Safety instructions for airbag
  3
• 1.4 Additional safety regulations for side airbag
  3
• 1.5 Additional safety instructions for curtain airbag
  4
• 1.6 Seat belts
  4
• 1.7 Safety regulations for crash sensors (pressure sensors) for front side airbags
  4
• 1.9 Checking airbag securing parts after an accident
  6
• 1.10 Accident without airbag triggering
  7
• 1.11 Checking seat belts
  7
• 1.12 Check belt webbing
  7
• 1.13 Checking inertia reel (locking mechanism)
  8
• 1.14 Visually checking belt buckle
  9
• 1.15 Check operation of belt buckle
  9
• 1.16 Checking belt relays, and buckle tongues
  9
• 1.17 Checking securing parts and anchorage points after an accident
  10
• 1.18 Checking child seat anchors after an accident
  10
• 2 Repair instructions
  11
• 2.1 Contact corrosion
  11
• 2.2 Routing and attachment of lines
  11
• Interior equipment
  12
• 1 Compartments/covers
  12
• 1.1 Overview of fitting locations - storage compartments/covers
  12
• 1.2 Assembly overview - driver side dash panel cover
  13
• 1.3 Assembly overview - steering column trim
  14
• 1.4 Assembly overview - glove compartment
  15
• 1.5 Assembly overview - handbrake lever boot
  16
• 1.6 Removing and installing dash panel cover on driver side
  17
• 1.7 Removing and installing dash panel insert trim
  18
• 1.8 Removing and installing upper steering column trim
  19
• 1.9 Removing and installing lower steering column trim
  20
• 1.10 Removing and installing glove compartment opener
  21
• 1.11 Removing and installing glove compartment
  22
• 1.12 Removing and installing dash panel cover on front passenger side
  24
• 1.13 Removing and installing damper element for glove compartment lid
  25
• 1.14 Removing and installing handbrake lever boot
  25
• 2 Equipment
  27
• 2.1 Assembly overview – net partition
  27
• 2.2 Assembly overview - sun visors
  28
• 2.3 Removing and installing net partition
  28
• 2.4 Removing and installing sun visor
  29
• 2.5 Removing and installing sun visor centre mount
  31
• 2.6 Removing and installing roof grab handle
  32
• 3 Centre console
  34
• 3.1 Assembly overview - centre console
  34
• 3.2 Removing and installing front ashtray
  34
• 3.3 Removing and installing centre console
  35
• 3.4 Removing and installing centre console decorative strip
  38
• 3.5 Removing and installing centre console bracket
  40
• 4 Interior mirror
  43
• 4.1 Assembly overview - interior mirror
  43
• 4.2 Removing and installing interior mirror
  47
• Passenger protection
  57
• 1 Seat belts
  57
• 1.1 Overview of fitting locations - seat belts and anchorage points
  57
• 1.2 Removing and installing front three-point seat belt
  59
• 1.3 Removing and installing front belt end fitting
  64
• 1.4 Removing and installing front belt guide
  65
• 1.5 Removing and installing front belt buckle
  66
• 1.6 Removing and installing rear three-point seat belt
  68
• 1.7 Removing and installing rear outer belt end fitting
  71
• 1.8 Removing and installing rear belt buckle
  72
• 2 Airbag system
  74
• 2.1 Overview of fitting locations - airbag system
  74
• 3 Airbag control unit
  75
• 3.1 Assembly overview - airbag control unit
  75
• 3.2 Removing and installing airbag control unit J234
  75
• 4 Driver's airbag
  78
• 4.1 Assembly overview - driver side airbag
  78
• 4.2 Removing and installing airbag unit with igniter
  78
• 5 Front passenger side airbag
  83
• 5.1 Assembly overview - front passenger side airbag
  83
• 5.2 Removing and installing front passenger side airbag unit with igniter
  83
• 6 Side airbags
  88
• 6.1 Assembly overview - front side airbag
  88
• 6.2 Removing and installing front side airbag with igniter
  88
• 7 Curtain airbags
  91
• 7.1 Assembly overview - curtain airbag
  91
• 7.2 Removing and installing curtain airbag with igniter
  91
• 8 Airbag crash sensors
  96
• 8.1 Overview of fitting locations - airbag crash sensors
  96
• 8.2 Removing and installing front airbag crash sensor, driver side G283
  98
• 8.3 Removing and installing front side airbag crash sensor G179/G180
  100
• 8.4 Removing and installing rear side airbag crash sensor G256/G257
  106
• 9 Seat belt verification
  109
• 9.1 Removing and installing Seat occupied sensor, front passenger side G128
  109
• 10 Seat occupied recognition
  114
• 10.1 Removing and installing seat occupied recognition
  114
• Trim, insulation
  115
• 1 Front door trims
  115
• 1.1 Assembly overview - front door trim
  115
• 1.2 Removing and installing front door trim
  117
• 1.3 Removing and installing mirror cover trim
  121
• 2 Rear door trims
  123
• 2.1 Assembly overview - rear door trim
  123
• 2.2 Removing and installing rear door trim
  124
• 3 Dash panel
  131
• 3.1 Assembly overview - dash panel
  131
• 3.2 Removing and installing dash panel end cover
  131
• 3.3 Removing and installing radio/navigation system mounting frame
  132
• 3.4 Removing and installing dash panel
  135
• 4 Central tube for dash panel
  144
• 4.1 Assembly overview - central tube for dash panel
  144
• 4.2 Removing and installing central tube for dash panel
  145
• 5 Interior trims
  149
• 5.1 Overview of fitting locations - interior trims
  149
• 5.2 Assembly overview - sill panel moulding
  150
• 5.3 Assembly overview - A-pillar trim
  151
• 5.4 Assembly overview - B-pillar trim
  152
• 5.5 Assembly overview - C-pillar trim
  155
• 5.6 Removing and installing sill panel moulding
  158
• 5.7 Removing and installing A-pillar trim
  162
• 5.8 Removing and installing B-pillar trim
  165
• 5.9 Removing and installing C-pillar trim
  171
• 5.10 Removing and installing side trim
  178
• 5.11 Removing and installing foot rest
  179
• 5.12 Removing and installing floor covering
  180
• 5.13 Removing and installing rear shelf
  183
• 6 Luggage compartment trims
  185
• 6.1 Overview of fitting locations - luggage compartment trims
  185
• 6.2 Assembly overview - luggage compartment side trim
  187
• 6.3 Removing and installing lower rear lid trim
  189
• 6.4 Removing and installing luggage compartment side trim
  191
• 6.5 Removing and installing luggage compartment floor
  195
• 6.6 Removing and installing lock carrier trim
  198
• 6.7 Removing and installing support for luggage compartment floor
  200
• 6.8 Removing and installing loading aid frame
  201
• 7 Roof trims
  203
• 7.1 Overview of fitting locations - roof trim
  203
• 7.2 Assembly overview - moulded headliner
  204
• 7.3 Removing and installing moulded headlining
  205
• 7.4 Installing roof reinforcement to body
  211
• Seat frames
  214
• 1 Overview of seat variants
  214
• 1.1 Overview of fitting locations - seat variants
  214
• 2 Front seats
  215
• 2.1 Assembly overview - front seat
  215
• 2.2 Assembly overview - front backrest
  216
• 2.3 Assembly overview - seat pan
  217
• 2.4 Removing and installing front seat
  219
• 2.5 Connecting and disconnecting airbag adapter
  229
• 2.6 Removing and installing backrest release mechanism
  231
• 2.7 Removing and installing handle for seat height adjustment
  233
• 2.8 Removing and handle for installing backrest adjustment
  233
• 2.9 Removing and installing seat height adjustment unit
  235
• 2.10 Removing and installing front backrest
  236
• 3 Rear seats
  240
• 3.1 Assembly overview - bench seat / individual seats
  240
• 3.2 Assembly overview - rear seat backrest
  240
• 3.3 Removing and installing bench seat / individual seats
  241
• 3.4 Removing and installing trim for locking mechanism
  242
• 3.5 Removing and installing lock cylinder
  244
• 3.6 Removing and installing head restraint
  245
• 3.7 Removing and installing head restraint guide
  245
• 3.8 Removing and installing rear seat backrest
  246
• Seat - padding, covers
  250
• 1 Front seat covers and padding
  250
• 1.1 Assembly overview - cover and padding for seat pan
  250
• 1.2 Assembly overview - cover and padding for backrest
  251
• 1.3 Assembly overview - seat heating element
  252
• 1.4 Removing and installing cover and padding for seat pan
  253
• 1.5 Removing and installing backrest cover and backrest padding
  256
• 1.6 Removing and installing seat heating element Z6/Z8
  260
• 1.7 Removing and installing backrest heating element Z7/Z9
  262
• 2 Rear seat covers and padding
  264
• 2.1 Assembly overview - cover and padding
  264
• 2.2 Removing and installing covers and padding
  265