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  • Examplepage for repair manual 1,8 litre Water Cooled Engine
  • Examplepage for repair manual 2 1,8 litre Water Cooled Engine
  • Examplepage for repair manual 3 1,8 litre Water Cooled Engine

1,8 litre Water Cooled Engine

For Microbus / Typ 2 7-9-Sitzer

Original Volkswagen repair manual


10,47 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.515 KB

115 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling cylinder block, crankshaft and flywheel and Servicing Keihin carburettor. Show more
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Repair manual Microbus / Typ 2 7-9-Sitzer 1,8 litre Water Cooled Engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine list
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Removing
    3
  • 1.3 Securing engine in repair stand
    4
  • 1.4 Installing
    4
  • 1.5 Tightening torques
    4
  • Crankshaft group
    6
  • 1 Dismantling and assembling engine
    6
  • 1.1 Dismantling and assembling engine
    6
  • 1.2 Installing toothed belt
    14
  • 1.3 Adjusting alternator V-belt tension
    16
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    16
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    16
  • 2.2 Removing and installing flywheell
    19
  • 2.3 Renewing crankshaft oil seal - Flywheel end
    22
  • 2.4 Renewing crankshaft oil seal - Pulley end
    23
  • 2.5 Checking axial clearance (Crankshaft)
    24
  • 2.6 Checking radial clearance (Crankshaft)
    25
  • 2.7 Crankshaft dimensions
    25
  • 2.8 Subsequent marking of ignition timing mark
    26
  • 3 Dismantling and assembling pistons and conrods
    27
  • 3.1 Dismantling and assembling pistons and conrods
    27
  • 3.2 Checking radial clearance
    35
  • 3.3 Piston and cylinder dimensions
    36
  • Cylinder head, Valve gear
    37
  • 1 Removing and installing cylinder head
    37
  • 1.1 Removing and installing cylinder head
    37
  • 1.2 Installing cylinder head
    39
  • 1.3 Checking compressions
    40
  • 2 Repairing valve gear
    41
  • 2.1 Repairing valve gear
    41
  • 2.2 Reworking valve seats
    48
  • 2.3 Checking hydraulic bucket tappets
    49
  • 2.4 Renewing camshaft oil seal
    50
  • 2.5 Removing and installing camshaft
    51
  • 2.6 Removing valve springs
    53
  • 2.7 Checking valve guides
    54
  • 2.8 Renewing valve guides
    54
  • 2.9 Renewing valve stem seals
    55
  • Lubrication
    57
  • 1 Removing and installing parts of lubrication system
    57
  • 1.1 Removing and installing parts of lubrication system
    57
  • 1.2 Installing sump
    60
  • 1.3 Optical and acoustic oil pressure warning system
    61
  • Cooling system
    63
  • 1 Removing and installing parts of cooling system
    63
  • 1.1 Removing and installing parts of cooling system
    63
  • 1.2 Removing and installing parts of cooling system
    66
  • 1.3 Draining and filling cooling system
    68
  • 1.4 Checking the cooling system and cap
    70
  • Fuel supply system
    72
  • 1 Removing and installing parts of the fuel system
    72
  • 1.1 Removing and installing parts of the fuel system
    72
  • 1.2 Part I
    72
  • 1.3 Part II
    74
  • 1.4 Part III
    76
  • 1.5 Repairing accelerator cable
    78
  • 1.6 Adjusting throttle controls
    79
  • 1.7 Rules for cleanliness
    80
  • 1.8 Removing fuel tank
    80
  • 1.9 Removing and installing fuel gauge sender
    80
  • 1.10 Checking fuel system for leaks
    81
  • Mixture preparation, Carburetor
    83
  • 1 Servicing Keihin carburettor
    83
  • 1.1 Servicing Keihin carburettor
    83
  • 1.2 Servicing Keihin carburettor (Carburettor top part)
    83
  • 1.3 Servicing Keihin carburettor (Carburettor lower part)
    85
  • 1.4 Carburettor data
    88
  • 1.5 Idling speed adjustment
    89
  • 1.6 Checking and adjusting cold idling speed
    90
  • 1.7 Checking and adjusting choke valve gap
    91
  • 1.8 Checking pulldown unit for leaks
    92
  • 1.9 Checking vacuum reservoir for leaks
    92
  • 1.10 Throttle valve basic setting stage II
    93
  • 1.11 Checking and adjusting accelerator pump injection quantity
    93
  • Exhaust system
    95
  • 1 Servicing exhaust system
    95
  • 1.1 Servicing exhaust system
    95
  • Ignition system
    97
  • 1 Servicing TCI-H ignition system
    97
  • 1.1 Servicing TCI-H ignition system
    97
  • 1.2 Distributor data spark plugs
    102
  • 1.3 Installing distributor
    102
  • 1.4 Adjusting ignition timing
    103
  • 1.5 Checking distributor
    104
  • 1.6 Checking voltage and resistance
    106
  • 1.7 Checking ignition coil
    108
  • 1.8 Checking TCI-H switch unit
    109
  • 1.9 Checking Hall sender
    110
  • 1.10 Removing and installing rotor
    111
Manufacturer's designation 1,8 litre Water Cooled Engine
Manufacturer Volkswagen
Suitable for Microbus / Typ 2 7-9-Sitzer (1968 - 2002)
Suitable car types 22
Engine code AAX
Category Reparaturanleitung

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