Name: 5-speed manual gearbox 0CF
Brand: Volkswagen
SKU: CDGb7ca34a6122d
Price: 19.44 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Up! / Polo / VW eUP 5-speed manual gearbox 0CF PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety measures when working on vehicles with a start/stop system
1
2 Identification
2
2.1 Gearbox identification
2
3 Repair instructions
4
3.1 General repair instructions
4
4 Technical data
8
4.1 Allocation gearbox - engine
8
4.2 Capacities
10
4.3 Calculation of gear ratios
10
5 Overview - power transmission
11
6 Electrical components
13
6.1 Overview of fitting locations - electrical components
13
Clutch
15
1 Clutch mechanism
15
1.1 Overview of fitting locations – clutch mechanism
15
1.2 Assembly overview - pedal cluster
17
1.3 Assembly overview - clutch hydraulics
21
1.4 Assembly overview - clutch release mechanism
27
1.5 Removing and installing bearing bush
29
1.6 Removing and installing clutch pedal
30
1.7 Removing and installing over-centre spring
33
1.8 Removing and installing extension spring
35
1.9 Removing and installing mounting bracket
37
1.10 Removing and installing clutch master cylinder
48
1.11 Removing and installing clutch slave cylinder
50
1.12 Removing and installing lines for clutch mechanism
53
1.13 Bleeding clutch mechanism
58
1.14 Removing and installing clutch pedal switch F36
60
1.15 Checking clutch master cylinder and clutch slave cylinder
61
1.16 Removing and installing clutch position sender G476
62
1.17 Repairing clutch release mechanism
65
2 Clutch
68
2.1 Assembly overview - clutch
68
2.2 Removing and installing clutch
68
Controls, housing
74
1 Selector mechanism
74
1.1 Installation position - selector mechanism
74
1.2 Overview - selector mechanism
75
1.3 Assembly overview – gear knob and cover
76
1.4 Assembly overview - Gear lever and selector housing
78
1.5 Assembly overview – selector cables
81
1.6 Removing and installing gear knob
83
1.7 Emblem identification
86
1.8 Removing and installing selector mechanism
87
1.9 Repairing selector mechanism
90
1.10 Adjusting selector mechanism
96
1.11 Checking selector mechanism
98
1.12 Dismantling and assembling selector mechanism
99
1.13 Removing and installing selector cable
104
1.14 Renewing selector shaft seal
105
2 Removing and installing gearbox
108
2.1 Specified torques for gearbox
108
2.2 Removing gearbox
108
2.3 Installing gearbox
130
3 Assembly mountings
142
3.1 Assembly overview - assembly mountings
142
4 Transporting gearbox
147
5 Dismantling and assembling gearbox
149
5.1 Schematic overview - gearbox
149
5.2 Assembly overview - gearbox
149
5.3 Assembly overview - clutch housing
150
5.4 Assembly overview - selector unit
151
5.5 Assembly overview - shafts, differential, selector mechanism
152
5.6 Removing and installing selector unit with gearbox installed
153
5.7 Renewing selector shaft sleeve
158
5.8 Dismantling and assembling gearbox
159
6 Gearbox housing, clutch housing
167
6.1 Assembly overview - gearbox housing and clutch housing
167
7 Securing to engine and gearbox support
170
8 Gear oil
172
8.1 Checking gear oil level
172
8.2 Draining and filling gear oil
172
Gears, shafts
175
1 Input shaft
175
1.1 Assembly overview - input shaft
175
1.2 Dismantling and assembling input shaft
177
1.3 Adjusting input shaft
185
1.4 Renewing input shaft seal
189
2 Output shaft
192
2.1 Assembly overview - output shaft
192
2.2 Dismantling and assembling output shaft
195
2.3 Adjusting output shaft
210
3 Reverse shaft
216
3.1 Removing and installing reverse shaft
216
Final drive - differential
217
1 Oil seals
217
1.1 Overview of fitting locations - seals
217
1.2 Renewing left seal
217
1.3 Renewing right oil seal
220
2 Differential
221
2.1 Assembly overview - differential
221
2.2 Dismantling and assembling differential
223
2.3 Adjusting differential
231
3 Adjustment overview
235

Manufacturer's designation	5-speed manual gearbox 0CF
Manufacturer	Volkswagen
Suitable for	Up! (2012) / Polo (2014) / VW eUP (2012) / Up! (2020 >)
Suitable car types	121, 122, 123
Category	Reparaturanleitung

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