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Home » Anleitungen » 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)
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  • Beispielseite für Reparaturanleitung 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)
  • Beispielseite für Reparaturanleitung 2 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)
  • Beispielseite für Reparaturanleitung 3 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)

4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)

Für Jetta 2-türig Rl / Jetta 4-türig Ll

Original VW-Reparaturanleitung


29,21 €inkl. 7% MwSt.

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Sprache: English

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44.887 KB

385 Seiten

Detaillierte technische Daten

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Diese Reparaturanleitung umfasst: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold, Lambda probe und Secondary air system. Mehr anzeigen
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Reparaturanleitung Jetta 2-türig Rl / Jetta 4-türig Ll 4-cylinder injection engine pdf Download mit dem Inhalt:

Kapitelübersicht

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 General notes
    5
  • 3.3 General repair notes
    6
  • 3.4 Checking vacuum system
    6
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    20
  • 1.3 Securing engine on engine and gearbox support
    22
  • 1.4 Installing engine
    24
  • 2 Assembly mountings
    28
  • 2.1 Assembly overview - assembly mountings
    28
  • 2.2 Removing and installing engine mounting
    31
  • 2.3 Removing and installing gearbox mounting
    33
  • 2.4 Removing and installing pendulum support
    34
  • 2.5 Supporting engine in installation position
    35
  • 2.6 Adjusting assembly mountings
    44
  • 2.7 Checking adjustment of assembly mountings
    46
  • 3 Engine cover panel
    47
  • 3.1 Removing and installing engine cover
    47
  • Crankshaft group
    48
  • 1 Cylinder block (pulley end)
    48
  • 1.1 Assembly overview - cylinder block (pulley end)
    48
  • 1.2 Removing and installing poly-V belt
    50
  • 1.3 Removing and installing tensioner for poly V-belt
    52
  • 1.4 Removing and installing vibration damper
    52
  • 1.5 Removing and installing bracket for ancillaries
    60
  • 1.6 Removing and installing engine support
    64
  • 2 Cylinder block, gearbox end
    66
  • 2.1 Assembly overview - cylinder block, gearbox end
    66
  • 2.2 Assembly overview - drive plate
    67
  • 2.3 Removing and installing drive plate
    68
  • 2.4 Removing and installing flywheel
    70
  • 2.5 Removing and installing sealing flange on gearbox side
    72
  • 3 Crankshaft
    81
  • 3.1 Assembly overview - crankshaft
    81
  • 3.2 Crankshaft dimensions
    83
  • 3.3 Allocation of main bearing shells
    83
  • 3.4 Renewing needle bearing in crankshaft
    85
  • 3.5 Measuring axial clearance of crankshaft
    88
  • 3.6 Measuring radial clearance of crankshaft
    89
  • 3.7 Removing and installing sender wheel
    90
  • 4 Balancer shaft
    92
  • 4.1 Assembly overview - balance shaft
    92
  • 4.2 Removing and installing balance shaft
    93
  • 4.3 Renewing oil seal for balance shaft (inlet side)
    98
  • 5 Pistons and conrods
    100
  • 5.1 Assembly overview - pistons and conrods
    100
  • 5.2 Removing and installing pistons
    102
  • 5.3 Checking pistons and cylinder bores
    103
  • 5.4 Separating new conrod
    105
  • 5.5 Checking radial clearance of conrods
    106
  • Cylinder head, valve gear
    108
  • 1 Cylinder head
    108
  • 1.1 Assembly overview - cylinder head
    108
  • 1.2 Assembly overview - camshaft housing
    111
  • 1.3 Removing and installing cylinder head
    113
  • 1.4 Removing and installing vacuum pump
    118
  • 1.5 Checking compression
    120
  • 2 Cover for timing chain
    123
  • 2.1 Assembly overview - cover for timing chain
    123
  • 2.2 Removing and installing timing chain cover
    126
  • 2.3 Renewing seal for vibration damper
    134
  • 3 Chain drive
    138
  • 3.1 Assembly overview - camshaft timing chains
    138
  • 3.2 Assembly overview - drive chain for balance shaft
    142
  • 3.3 Removing and installing camshaft timing chain
    145
  • 3.4 Removing and installing drive chain for balance shaft
    162
  • 3.5 Checking timing chain
    162
  • 3.6 Checking valve timing
    163
  • 4 Valve gear
    167
  • 4.1 Assembly overview - valve gear
    167
  • 4.2 Removing and installing camshaft
    169
  • 4.3 Removing and installing camshaft control valve 1 N205
    186
  • 4.4 Removing and installing valve stem seals
    187
  • 5 Inlet and exhaust valves
    200
  • 5.1 Checking valve guides
    200
  • 5.2 Checking valves
    201
  • 5.3 Valve dimensions
    201
  • Lubrication
    202
  • 1 Sump, oil pump
    202
  • 1.1 Assembly overview - sump/oil pump
    202
  • 1.2 Engine oil:
    205
  • 1.3 Removing and installing lower part of sump
    205
  • 1.4 Removing and installing upper part of sump
    208
  • 1.5 Removing and installing oil pump
    213
  • 1.6 Removing and installing oil level and oil temperature sender G266
    215
  • 2 Engine oil cooler
    217
  • 2.1 Assembly overview - engine oil cooler
    217
  • 2.2 Removing and installing engine oil cooler
    217
  • 2.3 Removing and installing mechanical switching valve
    219
  • 3 Crankcase ventilation
    220
  • 3.1 Assembly overview - crankcase breather system
    220
  • 3.2 Removing and installing oil separator
    221
  • 4 Oil filter, oil pressure switch
    222
  • 4.1 Assembly overview - oil filter
    222
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    222
  • 4.3 Removing and installing oil pressure switch F1
    223
  • 4.4 Removing and installing oil pressure switch for reduced oil pressure F378
    225
  • 4.5 Checking oil pressure and oil pressure switch
    226
  • 4.6 Removing and installing oil pressure regulating valve N428
    229
  • Cooling
    231
  • 1 Cooling system/coolant
    231
  • 1.1 Connection diagram - coolant hoses
    231
  • 1.2 Checking cooling system for leaks
    233
  • 1.3 Draining and adding coolant
    236
  • 2 Coolant pump, regulation of cooling system
    244
  • 2.1 Assembly overview - coolant pump, thermostat
    244
  • 2.2 Assembly overview - electric coolant pump
    246
  • 2.3 Assembly overview - coolant temperature sender
    247
  • 2.4 Removing and installing continued coolant circulation pump V51
    248
  • 2.5 Removing and installing coolant pump
    251
  • 2.6 Removing and installing toothed belt for coolant pump
    252
  • 2.7 Removing and installing thermostat housing
    255
  • 2.8 Removing and installing coolant temperature sender G62
    258
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    259
  • 3 Coolant pipes
    261
  • 3.1 Assembly overview - coolant pipes
    261
  • 3.2 Removing and installing coolant pipes
    261
  • 3.3 Removing and installing upper coolant pipes
    263
  • 4 Radiator, radiator fan
    265
  • 4.1 Assembly overview - radiator/radiator fan
    265
  • 4.2 Assembly overview – radiator cowl and radiator fan
    266
  • 4.3 Assembly overview - radiator blind
    267
  • 4.4 Removing and installing radiator
    270
  • 4.5 Removing and installing radiator cowl
    271
  • 4.6 Removing and installing radiator fan
    272
  • 4.7 Removing and installing auxiliary radiator
    272
  • 4.8 Removing and installing radiator blind
    274
  • 4.9 Removing and installing radiator blind control motor V544
    276
  • Turbocharging/supercharging
    282
  • 1 Turbocharger
    282
  • 1.1 Assembly overview - turbocharger
    282
  • 1.2 Removing and installing turbocharger
    288
  • 2 Charge air system
    298
  • 2.1 Assembly overview - charge air system
    298
  • 2.2 Removing and installing charge air cooler
    300
  • 2.3 Removing and installing charge pressure sender G31
    302
  • 2.4 Checking charge air system for leaks
    302
  • Mixture preparation - injection
    305
  • 1 Injection system
    305
  • 1.1 Overview of fitting locations - injection system
    305
  • 2 Injectors
    309
  • 2.1 Assembly overview - fuel rail with injectors
    309
  • 2.2 Removing and installing fuel rail
    311
  • 2.3 Removing and installing injectors
    312
  • 2.4 Renewing seals on injectors
    314
  • 2.5 Cleaning injectors
    317
  • 3 Air filter
    320
  • 3.1 Assembly overview - air filter housing
    320
  • 3.2 Removing and installing air filter housing
    322
  • 4 Intake manifold
    324
  • 4.1 Assembly overview – intake manifold
    324
  • 4.2 Removing and installing intake manifold
    326
  • 4.3 Removing and installing throttle valve module GX3
    332
  • 4.4 Cleaning throttle valve module GX3
    333
  • 5 Senders and sensors
    335
  • 5.3 Removing and installing fuel pressure sender G247
    337
  • 5.4 Checking fuel pressure sender G247
    339
  • 5.5 Removing and installing intake manifold sender GX9
    342
  • 6 Engine control unit
    343
  • 6.1 Removing and installing engine control unit J623
    343
  • 7 High-pressure pump
    347
  • 7.1 Assembly overview - high-pressure pump
    347
  • 7.2 Removing and installing high-pressure pump
    349
  • 8 Lambda probe
    353
  • 8.1 Assembly overview - Lambda probe
    353
  • 8.2 Removing and installing Lambda probe 1 before catalytic converter GX10
    353
  • 8.3 Removing and installing Lambda probe 1 after catalytic converter GX7
    355
  • Exhaust system
    357
  • 1 Exhaust pipes and silencers
    357
  • 1.1 Assembly overview – silencers
    357
  • 1.2 Removing and installing rear silencer
    358
  • 1.3 Aligning exhaust system free of stress
    360
  • 1.4 Checking exhaust system for leaks
    361
  • 1.5 Installation position of clamp
    361
  • 2 Emission control
    364
  • 2.1 Assembly overview – emission control
    364
  • 2.2 Removing and installing catalytic converter
    364
  • 3 Secondary air system
    369
  • 3.1 Assembly overview - secondary air system
    369
  • 3.2 Removing and installing secondary air pump motor V101
    371
  • 3.3 Removing and installing secondary air inlet valve N112
    371
  • Ignition system
    373
  • 1 Ignition system
    373
  • 1.1 Assembly overview - ignition system
    373
  • 1.2 Test data, spark plugs
    374
  • 1.3 Removing and installing ignition coils with output stage
    375
  • 1.4 Removing and installing knock sensor 1 G61
    376
  • 1.5 Removing and installing Hall sender
    378
  • 1.6 Removing and installing engine speed sender G28
    378
Hersteller­bezeichnung 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)
Hersteller Volkswagen
Passend für Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984)
Passende Autotypen 162, 163
Motor­kennbuchstaben CPPA, CPKA, CPRA
Kategorie Reparaturanleitung

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