Technical data
11 \--- Change history ---
1Body - front
21 Front end
21.1 Front end with complementary parts - assembly overview
21.2 Front end with complementary parts - remove and install
41.3 Front end with complementary parts - service position
82 Wing
122.1 Front wing - assembly overview
122.2 Front wing - remove and install
123 Body - front section
173.1 Upper bulkhead panel - assembly overview
173.2 Plenum chamber cover - assembly overview
173.3 Plenum chamber cover trim - remove and install
183.4 Plenum chamber cover - remove and install
19Bonnet, rear lid
231 Bonnet
231.1 Bonnet - assembly overview
231.2 Operating cable - assembly overview
241.3 Bonnet - remove and install
251.4 Bonnet - adjust
281.5 Bonnet latches - remove and install
341.6 Bonnet latch handle - remove and install
391.7 Bonnet fasteners - remove and install
421.8 Hinges - remove and install
431.9 Bonnet trim - remove and install
451.10 Bonnet support rod - remove and install
471.11 Bowden cable - remove and install
492 Rear lid
572.1 Rear lid - assembly overview
572.2 Rear lid - remove and install
592.3 Rear lid - adjust
612.4 Rear lid lock - remove and install
682.5 Rear lid hinges - remove and install
702.6 Rear lid stop - remove and install
732.7 Rear lid trim - remove and install
742.8 Rear lid struts - remove and install
752.9 Rear lid gas strut - remove
773 Rear lid
793.1 Rear lid - assembly overview
793.2 Rear lid - remove and install
793.3 Rear lid - adjust
823.4 Rear lid lock - remove and install
843.5 Rear lid hinges - remove and install
863.6 Rear lid stop - remove and install
883.7 Rear lid trim - remove and install
903.8 Rear lid spring - remove and install
924 Fuel tank cap unit
944.1 Fuel tank flap unit - assembly overview
944.2 Fuel tank flap unit - remove and install
944.3 Fuel tank flap - remove and install
97Front doors, door components, central locking
991 Front doors
991.1 Front doors - assembly overview
991.2 Front door inner trim - remove and install
1021.3 Front door outer trim - remove and install
1041.4 Front doors - remove and install
1051.5 Front doors - adjust
1091.6 Front door strikers - adjust
1111.7 Door arresters - remove and install
1132 Door installation components
1162.1 Assembly parts - assembly overview
1162.2 Front door latch operation mechanism - assembly overview
1182.3 Front door external handle and lock - assembly overview
1192.4 Front door window mechanism motor - remove and install
1202.5 Front door window drive mechanism - remove and install
1222.6 Internal door trim - remove and install
1252.7 Front door striker - remove and install
1272.8 Exterior door handle cover - remove and install
1292.9 Door lock cylinder - remove and install
1352.10 External door handle - remove and install
1382.11 External handle support - remove and install
1402.12 Door lock - remove and install
1422.13 Window guide - remove and install
1472.14 Window compartment external trim - remove and install
1502.15 Window compartment internal trim - remove and install
1523 Central locking system
1533.1 Central locking - general assembly overview
1533.2 Ignition key battery - remove and install
1553.3 Ignition key cover - remove and install
1573.4 Fuel tank cap lock motor V155 - remove and install
158Rear doors, door components
1601 Rear passenger doors/components (Polo)
1601.1 Rear door
1601.2 Door installation components
1772 Rear passenger doors/components (Polo)
2092.1 Rear door
2092.2 Door installation components
226Bumpers
2581 Front bumper
2581.1 Front bumper cover - assembly overview
2581.2 Front bumper cover (Polo/Virtus GTS) - assembly overview
2601.3 Front protector support - assembly overview
2621.4 Front bumper protector - remove and install
2621.5 Support of the parking aid device sensor - install
2662 Rear bumper (Polo)
2712.1 Rear bumper protector - assembly overview
2712.2 Rear bumper cover (Polo/Virtus GTS) - assembly overview
2722.3 Rear protector support - assembly overview
2732.4 Rear bumper protector - remove and install
2742.5 Rear protector support - remove and install
2772.6 Support of the parking aid device sensor - install
2783 Rear bumper (Virtus)
2843.1 Rear bumper protector - assembly overview
2843.2 Rear protector support - assembly overview
2843.3 Rear bumper protector - remove and install
2853.4 Rear protector support - remove and install
2883.5 Support of the parking aid device sensor - install
290Glazing
2961 Repair instructions
2961.1 Minimum adhesive drying time
2961.2 Assembly instructions and material for bonded windows
2961.3 Stickers for engraving the VIS number on the windows (only for Brazil) - supply
2981.4 Undamaged windows - prepare for install
2981.5 New glass - prepare for install
2991.6 Body flange - prepare to install the window
3011.7 Cleaning in case of resulting adhesive residues
3022 Windscreen
3032.1 Windscreen - assembly overview
3032.2 Windscreen - remove and install
3043 Rear window
3103.1 Rear window - assembly overview
3103.2 Rear window - remove and install
3104 Rear window
3154.1 Rear window - assembly overview
3154.2 Rear window - remove and install
3155 Side windows
3205.1 Rear side window - assembly overview
3205.2 Rear side window - remove and install
3206 Side windows
3246.1 Rear side window - assembly overview
3246.2 Rear side window - remove and install
3247 Door window glass
3287.1 Front door window glass - assembly overview
3287.2 Rear door window glass - assembly overview
3297.3 Front door window glass - remove and install
3297.4 Rear door window glass - remove and install
3338 Door window glass
3388.1 Front door window glass - assembly overview
3388.2 Rear door window glass - assembly overview
3398.3 Rear door fixed window - assembly overview
3398.4 Front door window glass - remove and install
3408.5 Rear door window glass - remove and install
3448.6 Rear door fixed window - remove and install
348Exterior equipment
3521 Front grid
3521.1 Radiator grille - assembly overview
3521.2 Front bonnet - remove and install
3522 Trims and linings
3552.1 A-pillar exterior trim - remove and install
3552.2 B-pillar exterior trim - remove and install
3572.3 C-pillar exterior trim - remove and install
3622.4 External lining of lower longitudinal member (Polo Beats) - replace
3642.5 Side member trim - assembly overview
3662.6 Side member trim - remove and install
3673 Underbody trim
3743.1 Floor lower lining - assembly overview
3743.2 Underbody trim - remove and install
3744 External rear-view mirror
3774.1 External rear-view mirror - assembly overview
3774.2 Exterior rear-view mirror - remove and install
3794.3 Mirror glass - remove and install
3844.4 Mirror adjustment unit - remove and install
3864.5 Mirror glass - remove and install
3884.6 Mirror trim - remove and install
3895 Wheel housing liner
3915.1 Front wheel housing liner - assembly overview
3915.2 Rear wheel housing liner - assembly overview
3925.3 Rear wheel housing liner - assembly overview
3925.4 Front wheel housing liner - remove and install
3935.5 Rear wheel housing liner - remove and install
3955.6 Rear wheel housing liner - remove and install
3976 Badges and letterings
3996.1 Letterings on the rear lid (Polo) - measurements
3996.2 Letterings on the rear lid (Virtus) - measurements
4036.3 Side letterings - measurements
4096.4 GTS model designation – remove and install
4126.5 Front badge - remove and install
4136.6 Badge on the rear lid (Polo)- replace
4146.7 Badge on the rear lid (Virtus)- replace
4167 “LATIN NCAP” badge (Rear window) - remove and install
4188 “LATIN NCAP” badge (Rear window) - remove and install
4209 Rear spoiler
4229.1 Rear spoiler
4229.2 Rear spoiler (Virtus GTS) – assembly overview
4299.3 Rear spoiler (Virtus GTS) - remove and install
42910 Heat shields
43310.1 Heat shields - assembly overview
43310.2 Heat shield for the centre tunnel - remove and install
43310.3 Heat shield for the fuel tank region - remove and install
43410.4 Heat shield for the rear silencer - remove and install
435