6 - Speed automatic gearbox 09G

Kapitelübersicht

• Technical data
  1
• 1 Guidelines to automatic transmissions
  1
• 1.1 Diagnostic start suggestions
  1
• 2 General repair instructions
  2
• 2.1 General instructions
  2
• 2.2 Safety measures
  2
• 2.3 Safety measures for work on vehicles with Start-Stop system
  3
• 2.4 Safety measures while towing the vehicle
  3
• 2.5 Cleaning rules
  3
• 2.6 Gearbox
  3
• 2.7 Torque converter
  4
• 2.8 ATF
  4
• 2.9 Guided Fault Finding, vehicle self-diagnosis and measuring techniques
  5
• 2.10 Safety measures for test drives with testing and measuring devices
  5
• 2.11 Automatic gearbox control unit J217
  6
• 2.12 Vehicle control units
  6
• 2.13 Electrical components
  7
• 2.14 Sealing rings, gaskets and retainer seals
  7
• 2.15 Bolts and nuts
  8
• 3 Identification
  9
• 3.1 Gearbox identification
  9
• 3.2 Torque converter identification
  9
• 4 Technical data
  10
• 4.1 Assignment gearbox - engine
  10
• 4.2 Filling volumes
  10
• 5 Electrical components
  11
• 5.1 Electric components - fitting locations overview
  11
• Torque converter
  15
• 1 Torque converter
  15
• 1.1 Torque converter - assembly overview
  15
• 1.2 Torque converter - remove and install
  16
• 1.3 Torque converter - empty
  17
• 1.4 Torque converter - check
  17
• 1.5 Torque converter retainer - replace
  17
• Controls, housing
  19
• 1 ATF circuit
  19
• 1.1 ATF circuit - installation overview -
  19
• 1.2 ATF radiator - remove and install
  19
• 2 ATF
  22
• 2.1 ATF - level check
  22
• 2.2 ATF - drain and level check
  25
• 3 Gearbox - remove and install
  29
• 3.1 Gearbox - remove
  29
• 3.2 Gearbox - installation
  43
• 3.3 Gearbox - specified torques table
  45
• 4 Gearbox - transport
  46
• 5 Transmission - fasten to support
  47
• 6 Gear selector mechanism
  49
• 6.1 Gear selector mechanism - assembly overview
  49
• 6.2 Gear selector mechanism - check
  51
• 6.3 Emergency unlock from position P
  52
• 6.4 Gear selection mechanism - remove and install
  53
• 6.5 Gear selector lever handle - remove and install
  58
• 6.6 Handle lock button - put in installation position
  60
• 6.7 Selector cable - remove and install
  62
• 6.8 Selector cable - check and adjust
  65
• 6.9 Multifunction switch F125 - remove and install
  67
• 6.10 Multifunction switch F125 - adjust
  69
• 6.11 Selector lever retainer seal - replace
  70
• Gears, control
  72
• 1 ATF System
  72
• 1.1 Gearbox oil pan - remove and install
  72
• 1.2 ATF filter (strainer) - remove and install
  73
• 2 Valve body
  75
• 2.1 Valve body - assembly overview
  75
• 2.2 Valve body - remove and install
  78
• 2.3 Installation of wires, connectors, and fasteners in the valve body
  85
• 2.4 Wire harness of the solenoid valves and sensors - remove and install
  87
• 2.5 Gearbox input speed sensor G182 - remove and install
  88
• 2.6 Gearbox output speed sensor G195 - remove and install
  89
• Final drive - differential
  90
• 1 Retainer seals
  90
• 1.1 Retainer seals - assembly overview
  90
• 1.2 Left drive flange retainer seal - renew
  90
• 1.3 Right drive flange retainer - replace
  93
• 2 Gearbox control
  96
• 2.1 Gearbox control unit - remove and install
  96