General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 \--- Change history ---
  1
• 2 Safety indications
  2
• 2.1 Safety measures for work in vehicles with Start-Stop system
  2
• 2.2 Safety measures for activities with pyrotechnical components
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• 2.4 Additional safety instructions for the side airbag
  5
• 2.5 Additional safety instructions for the curtain airbag
  5
• 2.6 Safety instructions for collision sensors (pressure sensors) of the front side airbag
  6
• 2.9 Airbag fastening parts after an accident - check
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• 2.10 Accident without airbag triggering
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• 2.11 Seat belts - check
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• 2.12 Seat belt webbing - check
  10
• 2.13 Automatic belt retractor (blocking effect) - check
  12
• 2.14 Visual inspection of the belt latch
  12
• 2.15 Check belt latch operation
  12
• 2.16 Belt guides and tabs - check
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• 2.17 Fastening parts and fastening points after an accident - check
  13
• 2.19 Child seat anchor after an accident - check
  14
• 2.20 Internal rearview mirror with automatic anti-glare - safety instructions
  14
• 3 Repair instructions
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• 3.1 Contact corrosion
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• 3.2 Cable routing and fastening
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• Interior equipment
  16
• 1 Storage compartment/covers
  16
• 1.1 Storage compartment/covers - assembly overview
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• 1.2 Dash panel cover on the driver side - Assembly overview
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• 1.3 Steering column lining - assembly overview
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• 1.4 Glove box - assembly overview
  19
• 1.6 Upper steering column lining - remove and install
  21
• 1.7 Lower steering column lower lining - remove and install
  22
• 1.8 Glove box - remove and install
  24
• 1.9 Glove box lid - remove and install
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• 1.10 Glove compartment lid – service position
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• 1.11 Dash panel cover on the driver side - remove and install
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• 1.12 Headliner storage compartment - remove and install
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• 2 Equipment
  30
• 2.1 Sun visor - assembly overview
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• 2.2 Sun visor - remove and install
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• 2.3 Sun visor centre mount bearing - remove and install
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• 2.4 Roof grab handle - remove and install
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• 3 Centre console
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• 3.1 Centre console - assembly overview
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• 3.2 Rear centre console lining - remove and install
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• 3.3 Front centre console lining in the footwell area - remove and install
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• 3.4 Centre console - remove and install
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• 3.5 Centre console bracket - remove and install
  49
• 4 Front centre armrest
  51
• 4.1 Front centre armrest - assembly overview
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• 4.2 Front centre armrest - remove and install
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• 5 Interior mirror
  54
• 5.1 Interior mirror - assembly overview
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• 5.2 Interior mirror - remove and install
  55
• Passenger protection
  60
• 1 Seat belts
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• 1.1 Seat belt and fastening points - assembly overview and locations
  60
• 1.2 Front three-point seat belt - assembly overview
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• 1.3 Rear exterior three-point seat belt - assembly overview
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• 1.4 Rear centre three-point seat belt - assembly overview
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• 1.5 Front belt latch - assembly overview
  65
• 1.6 Rear belt latch - assembly overview
  66
• 1.7 Front three-point seat belt - remove and install
  67
• 1.8 Belt height adjuster - remove and install
  71
• 1.9 Front seat belt guide - remove and install
  72
• 1.10 Rear three-point seat belt - remove and install
  73
• 1.11 Rear seat belt guide - remove and install
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• 1.12 Front belt fitting - remove and install
  76
• 1.13 Rear exterior seat belt fitting - remove and install
  77
• 1.14 Front belt latch - remove and install
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• 1.15 Rear seat belt latch - remove and install
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• 2 Child seat fittings
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• 2.1 Rear child seat fastening points — assembly overview
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• 2.2 Rear child seat anchors - remove and install
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• 3 Airbag system
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• 3.1 Airbag system - assembly overview
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• 4 Airbag control unit
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• 4.1 Airbag control unit - assembly overview
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• 4.2 Airbag control unit J234
  87
• 5 Driver-side airbag
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• 5.1 Driver-side airbag - assembly overview
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• 5.2 Airbag unit with igniter - remove and install
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• 5.3 Airbag connector - replace
  97
• 6 Passenger-side airbag
  100
• 6.1 Passenger-side airbag - assembly overview
  100
• 6.2 Passenger-side airbag unit with igniter - remove and install
  100
• 6.3 Passenger airbag deactivation key switch - remove and install
  104
• 7 Side airbags
  106
• 7.1 Front side airbag - assembly overview
  106
• 7.2 Front side airbag unit with igniter - remove and install
  106
• 8 Airbag collision sensors
  109
• 8.1 Airbag collision sensors - assembly overview
  109
• 8.2 Front airbag collision sensor G190 - remove and install
  110
• 8.3 Front side airbag collision sensor G179/G180 - remove and install
  114
• 8.4 Rear side airbag collision sensor G256/G257 - remove and install
  117
• 9 Seat belt use recognition sensor
  121
• 9.1 Passenger seat-occupied sensor G128- remove and install
  121
• Trim, insulation
  122
• 1 Front door lining
  122
• 1.1 Front door lining - assembly overview
  122
• 1.2 Front door lining - remove and install
  124
• 1.3 Mirror cover lining - remove and install
  128
• 1.4 Interior door handle - remove and install
  129
• 2 Rear door lining
  132
• 2.1 Rear door lining - assembly overview
  132
• 2.2 Rear door lining - remove and install
  132
• 3 Dash panel
  137
• 3.1 dash panel - assembly overview
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• 3.2 Dashboard side cover - remove and install
  139
• 3.3 Dash panel cover - remove and install
  140
• 3.4 Dash panel unit gap cover - remove and install
  140
• 3.5 Radio/navigation system assembly frame - remove and install
  142
• 3.6 Dash panel - remove and install
  143
• 3.7 Outer dash panel vents - remove and install
  148
• 3.8 Centre vent - remove and install
  149
• 3.9 Heating side vent - remove and install
  150
• 4 Dash panel cross member
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• 4.1 Dash panel cross member - assembly overview
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• 4.2 Dash panel cross member - remove and install
  152
• 4.3 Impact bar - remove and install
  158
• 5 Internal lining
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• 5.1 Internal lining (Polo) - assembly overview
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• 5.2 Internal lining (Virtus) - assembly overview
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• 5.3 Sill panel trim lining - assembly overview
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• 5.4 A-pillar lining - assembly overview
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• 5.5 B Pillar covering - assembly overview
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• 5.6 C-pillar lining (Polo) - assembly overview
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• 5.7 Steering housing lining - assembly overview
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• 5.8 Footwell and foot rest lining - assembly overview
  168
• 5.9 Sill panel trim lining - remove and install
  169
• 5.10 A-pillar lining - remove and install
  172
• 5.11 A-pillar gap lining - remove and install
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• 5.12 B-pillar lining - remove and install
  178
• 5.13 C-pillar lining (Polo) - remove and install
  182
• 5.14 C-pillar lining (Virtus) - remove and install
  183
• 5.15 Luggage compartment lining (Virtus) - remove and install
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• 5.16 Wheel housing trim - remove and install
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• 5.17 Foot rest - remove and install
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• 5.18 Floor lining - remove and install
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• 6 Luggage compartment lining
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• 6.1 Luggage compartment lining (Polo) - assembly overview
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• 6.2 Luggage compartment lining (Virtus) - assembly overview
  192
• 6.3 Luggage compartment lining - temporary spare wheel (Polo) - assembly overview
  193
• 6.4 Boot lid lower lining (Virtus) - assembly overview
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• 6.5 Boot lid lower lining (Polo) - assembly overview
  195
• 6.6 Boot lid lower lining (Polo) - remove and install
  196
• 6.7 Boot lid lower lining (Virtus) - remove and install
  197
• 6.8 Luggage compartment cover support (Polo) - remove and install
  198
• 6.9 Luggage compartment side lining - remove and install
  200
• 6.10 Luggage compartment side trim (Virtus) - remove and install
  202
• 6.11 Rear panel lining (Polo) - remove and install
  204
• 6.12 Rear panel lining (Virtus) - remove and install
  206
• 6.13 Luggage compartment floor cover (Virtus) - remove and install
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• 6.14 Luggage compartment lining support (Polo) - remove and install
  208
• 6.15 Luggage compartment lining support (Virtus) - remove and install
  209
• 7 Moulded headliner
  211
• 7.1 Moulded headliner - assembly overview
  211
• 7.2 Moulded headliner (Polo) - remove and install
  211
• 7.3 Moulded headliner (Virtus) - remove and install
  214
• 7.4 Body roof reinforcement - remove and install
  219
• Seat frames
  223
• 1 Front seat - assembly overview
  223
• 1.1 Seat versions - assembly overview
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• 2 Front seat
  224
• 2.1 Electrical and electronic components - assembly overview
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• 2.2 Front seat - assembly overview
  225
• 2.3 Front backrest - assembly overview
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• 2.4 Front backrest (GTS) - assembly overview
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• 2.5 Head restraint - assembly overview
  228
• 2.6 Seat frame - assembly overview
  229
• 2.7 Seat height adjustment - assembly overview
  230
• 2.8 Front seat - remove and install
  231
• 2.9 Airbag adapter - connect and disconnect
  234
• 2.10 Seat height adjustment lever - remove and install
  235
• 2.11 Seat height adjuster - remove and install
  237
• 2.12 Backrest adjustment lever - remove and install
  238
• 2.13 Front backrest - remove and install
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• 2.14 Front backrest (GTS) - remove and install
  241
• 2.15 Head restraint - remove and install
  244
• 2.16 Head restraint guide - remove and install
  245
• 2.17 Seat frame - remove and install
  245
• 2.18 Seat lining - remove and install
  247
• 2.19 Install the front seat in the seat repair bracket
  249
• 3 Rear seats
  251
• 3.1 Individual seats — assembly overview
  251
• 3.2 Backrest lock - remove and install
  252
• 3.3 Head restraint and head restraint guide - assembly overview
  252
• 3.4 Rear backrest - assembly overview
  253
• 3.5 Back seat seating - remove and install
  255
• 3.6 Head restraint - remove and install
  258
• 3.7 Head restraint guide - remove and install
  259
• 3.8 Back seat backrest - remove and install
  261
• 3.9 Locking mechanism lining - remove and install
  263
• 3.10 Rear backrest catch - remove and install
  264
• 3.11 Internal support pin - remove and install
  266
• Seat - padding, covers
  267
• 1 Front seat padding and lining
  267
• 1.1 Seat frame padding and lining - assembly overview
  267
• 1.2 Backrest padding and lining - assembly overview
  268
• 1.3 Backrest padding and lining (GTS) - assembly overview
  268
• 1.4 Seat frame lining and padding - remove and install
  269
• 1.5 Backrest lining and padding - remove and install
  271
• 1.6 Backrest lining and padding (GTS) - remove and install
  273
• 1.7 Seat frame lining and padding - separate
  277
• 1.8 Backrest lining and padding - separate
  279
• 2 Rear seat lining and padding
  283
• 2.1 Seat lining and padding - assembly overview
  283
• 2.2 Rear seat lining and padding - remove and install
  285
• 2.3 Seat lining and padding - separate
  288