Body - front
11 Lock carrier
11.1 Tools
11.2 Electrical and electronic components and fitting locations
21.3 Assembly overview - lock carrier, service position
31.4 Assembly overview - lock carrier service position, W12 petrol engine
41.5 Service position
51.6 Assembly overview - lock carrier with add-on parts
81.7 Removing and installing lock carrier with add-on parts
92 Wing
112.1 Tools
112.2 Assembly overview - front wing
112.3 Removing and installing front wing
122.4 Front wing - bolting sequence
143 Noise insulation
163.1 Tools
163.2 Assembly overview - noise insulation
164 Underbody cladding
184.1 Tools
184.2 Assembly overview - underbody panel
185 Plenum chamber bulkhead
205.1 Tools
205.2 Assembly overview - plenum chamber bulkhead
206 Skid plate
216.1 Tools
216.2 Assembly overview - skid plate
216.3 Assembly overview - engine skid plate
236.4 Removing and installing engine skid plate
246.5 Assembly overview - gearbox skid plate
266.6 Removing and installing gearbox skid plate
276.7 Assembly overview - rear differential skid plate
296.8 Removing and installing rear differential skid plate
306.9 Assembly overview - fuel tank underride guard
326.10 Assembly overview - wishbone skid plate
336.11 Assembly overview - sill guard
34Bonnet, rear lid
351 Contact corrosion!
352 Bonnet
362.1 Tools
362.2 Assembly overview - bonnet
362.3 Removing and installing bonnet
382.4 Removing gas strut
392.5 Releasing gas from gas strut
392.6 Removing and installing insulation
402.7 Assembly overview - locking and release components
402.8 Removing and installing bonnet lock
412.9 Adjusting bonnet
432.10 Separating Bowden cable
452.11 Removing and installing release lever
453 Rear lid
483.1 Tools
483.2 Assembly overview - rear lid
483.3 Removing and installing rear lid
503.4 Adjusting rear lid
513.5 Assembly overview - guide pins and guide wedges
533.6 Adjusting guide wedge and guide pin
553.7 Assembly overview - rear lid hinge
563.8 Removing and installing rear lid hinges
563.9 Removing and installing gas strut cover > 15.06
583.10 Removing and installing gas strut cover 16.06 >
583.11 Assembly overview - gas strut for rear lid opening window
593.12 Removing and installing gas strut for rear lid opening window
603.13 Assembly overview - rear lid gas strut
623.14 Removing and installing rear lid gas strut
633.15 Releasing gas from gas strut
653.16 Assembly overview - hydraulic rear lid drive
653.17 Removing and installing hydraulic pump for hydraulic rear lid drive
673.18 Removing and installing hydraulic cylinder for hydraulic rear lid drive
693.19 Filling with hydraulic fluid and checking fluid level
733.20 Removing and installing control unit
753.21 Removing and installing angle sensor
763.22 Basic setting of rear lid electronics
783.23 Assembly overview - locking and release components
793.24 Removing and installing locking and release components
803.25 Removing and installing rear lid lock
813.26 Removing and installing striker pin with power latching system
813.27 Removing and installing rear lid release motor
823.28 Removing and installing rear lid opening window lock
823.29 Removing and installing rear lid window release unit
833.30 Assembly overview - handle for vehicles with spare wheel carrier on rear lid
833.31 Removing and installing handle for vehicles with spare wheel carrier on rear lid
853.32 Rear lid seal
863.33 Removing and installing rear lid seal
864 Rear spoiler
894.1 Tools
894.2 Assembly overview - rear spoiler
894.3 Removing and installing rear spoiler
905 Tank flap unit
925.1 Tools
925.2 Assembly overview - tank flap unit
925.3 Removing and installing fuel tank filler cap locking and release components
94Front doors, door components, central locking
961 Front door
961.1 Tools
961.2 Assembly overview - front door
971.3 Assembly overview - fittings carrier individual parts
991.4 Assembly overview - door hinges
1001.5 Greasing new door hinges
1021.6 Removing and installing door
1031.7 Door adjustment
1031.8 Adjusting striker pin
1041.9 Assembly overview - door handle and door lock
1051.10 Removing and installing lock cylinder housing
1061.11 Removing and installing door handle
1071.12 Door handle with (Kessy) cable routing
1091.13 Removing and installing door lock
1091.14 Door seals
1141.15 Removing and installing inner door seal
1151.16 Removing and installing outer door seal
1151.17 Removing and installing door seal
1172 Central locking
1182.1 Assembly overview - central locking and convenience system
1182.2 Adapting keys with remote control
1202.3 Assembly overview - batteries for main key (foldable) with remote control
1212.4 Removing and installing batteries for folding main key with remote control system
122Rear doors, door components
1231 Rear door
1231.1 Tools
1231.2 Assembly overview - rear door
1241.3 Assembly overview - fittings carrier individual parts
1261.4 Assembly overview - door hinges
1271.5 Greasing new door hinges
1291.6 Removing and installing door
1301.7 Adjusting door
1301.8 Adjusting striker pin
1311.9 Assembly overview - door handle and door lock
1321.10 Removing and installing lock cylinder housing
1331.11 Removing and installing door handle
1341.12 Door handle with (Kessy) cable routing
1361.13 Removing and installing door lock
1361.14 Door seals
1411.15 Removing and installing inner door seal
1411.16 Removing and installing outer door seal
1411.17 Removing and installing door seal
143Sunroof
1441 Sunroof with glass panel
1441.1 Tools
1441.2 Function
1441.3 Assembly overview
1451.4 Removing sliding/tilting sunroof glass panel
1471.5 Installing sliding/tilting sunroof glass panel
1471.6 Adjusting height of sliding/tilting sunroof glass panel
1481.7 Checking parallel running of glass panel
1491.8 Adjusting parallel running of glass panel
1491.9 Adjusting panel seal
1501.10 Renewing panel seal
1501.11 Removing wind deflector
1511.12 Removing sliding headliner
1511.13 Removing drive for sliding/tilting sunroof
1521.14 Adjusting drive for sunroof (zero position)
1521.15 Removing pre-selector control for sliding/tilting sunroof
1531.16 Removing and installing carrier unit
1531.17 Removing coulisse guide
1551.18 Operating without current
1551.19 Cleaning water drain hoses
1562 Remove sliding/tilting sunroof with solar panel
1582.1 Tools
1582.2 Function
1582.3 Assembly overview
1592.4 Removing sliding/tilting sunroof solar panel
1602.5 Installing sliding/tilting sunroof solar panel
1612.6 Adjusting sliding/tilting sunroof solar panel height
1612.7 Checking parallel running of solar panel
1622.8 Adjusting parallel running of solar panel
1632.9 Renewing panel seal
1632.10 Removing wind deflector
1632.11 Removing solar panel trim
1642.12 Removing sliding/tilting sunroof drive
1642.13 Adjusting drive for sliding/tilting sunroof (zero position)
1652.14 Removing preselection control for sliding/tilting sunroof
1662.15 Removing and installing DC converter
1662.16 Removing and installing solar contact in solar panel
1662.17 Removing and installing solar contact in carrier unit
1672.18 Removing and installing carrier unit
1672.19 Operating without current
1692.20 Cleaning water drain hoses
170Bumpers
1721 Front bumper > 10.2006
1721.1 Tools
1721.2 Repairing bumper cover
1721.3 Assembly overview - bumper cover
1721.4 Removing and installing bumper cover
1731.5 Front bumper add-on parts
1751.6 Front bumper cover - preparation for vehicles with skid plate
1761.7 Front bumper cover - preparation for vehicles with cable winch
1771.8 Front bumper substructure
1811.9 Assembly overview - bumper carrier
1821.10 Removing and installing bumper carrier
1821.11 Bumper carrier with cable winch mounting bracket
1832 Front bumper 11.2006 >
1872.1 Tools
1872.2 Repairing bumper cover
1872.3 Assembly overview - bumper cover
1872.4 Removing and installing bumper cover
1882.5 Front bumper add-on parts
1912.6 Front bumper substructure
1922.7 Assembly overview - bumper carrier
1932.8 Removing and installing bumper carrier
1933 Rear bumper
1953.1 Tools
1953.2 Repairing bumper cover
1953.3 Assembly overview - bumper cover
1953.4 Removing and installing bumper cover
1963.5 Rear bumper add-on parts
1993.6 Rear bumper substructure
2023.7 Assembly overview - bumper carrier
2033.8 Assembly overview - towing bracket
2043.9 Electrically retractable towing bracket
2053.11 Assembly overview - USA towing bracket
2103.12 USA towing bracket - bolting sequence
211Glazing
2121 Flush bonded windows
2121.1 Tools
2121.2 Materials
2141.3 Repairing windscreen
2141.4 Assembly overview - windscreen
2141.5 Removing and installing plenum chamber cover
2161.6 Removing windscreen
2181.7 Installing windscreen
2201.9 Preparing a removed windscreen for glazing
2201.10 Preparing new window for glazing
2231.11 Preparing body flange for glazing
2271.12 Installation instructions
2281.13 Minimum curing time
2281.14 Touching up paint damage
2291.15 Cleaning off excess adhesive sealing material
2292 Windows having threaded connections
2302.1 Tools
2302.2 Assembly overview - side windows
2302.3 Removing and installing side window
2322.4 Assembly overview - rear lid opening window
2342.5 Removing and installing rear lid opening window
2342.6 Adjusting rear lid opening window
2352.7 Adjusting striker pin
2352.8 Assembly overview - rear lid opening window button and striker pin
2352.9 Window seal
2373 Front door windows
2383.1 Tools
2383.2 Assembly overview - front door
2383.3 Assembly overview - window frame parts
2403.4 Removing and installing door window
2413.5 Repairing window regulators
2443.6 Removing and installing window regulator motor
2454 Rear door windows
2464.1 Tools
2464.2 Assembly overview - rear door
2464.3 Assembly overview - window frame parts
2484.4 Removing and installing door window
2484.5 Repairing window regulators
2524.6 Removing and installing window regulator motor
253Exterior equipment
2541 Wheel housing liners
2541.1 Tools
2541.2 Assembly overview - front wheel housing liner
2541.3 Assembly overview - rear wheel housing liner
2562 Exterior mirror
2572.1 Exterior mirror > 10.2006
2572.2 Exterior mirror 11.2006 >
2612.3 Assembly overview - exterior mirror
2682.4 Removing and installing exterior mirror
2683 Radiator grille
2703.1 Tools
2703.2 Assembly overview - radiator grille > 10.2006
2703.3 Removing and installing radiator grille > 10.2006
2713.4 Removing and installing chrome grille > 10.2006
2723.5 Assembly overview - radiator grille 11.2006 >
2723.6 Removing and installing radiator grille 11.2006 >
2743.7 Removing and installing emblem 11.2006 >
2763.8 Installing number plate carrier 11.2006 >
2783.9 Installing number plate carrier, USA 11.2006 >
2794 Mouldings and trims
2804.1 Tools
2804.2 Drip channel
2814.3 B-pillar trim
2844.4 Removing and installing side window trim
2864.5 Assembly overview - water deflector
2864.6 Front wing trim panel
2884.7 Front door trim panel
2904.8 Rear door trim panel
2924.9 Side member protective strips
2944.10 Renewing roof trim strips
2964.11 Door trim strips
2974.12 Protective film and trim film
3005 Wheel housing, wing and side member extensions
3015.1 Tools
3015.2 Materials
3015.3 Safety requirements
3025.4 Fitting notes for extensions
3025.5 Overview - components
3035.6 Front wheel housing extension
3045.7 Rear wheel housing extension
3065.8 Side member extension “R50”
3085.9 Side member extension “R Line”
3115.10 Preparing add-on parts for bonding
3135.11 Preparing new part for bonding
3135.12 Preparing body part for bonding
3135.13 Installation instructions
3135.14 Cleaning guidelines
3145.15 Minimum curing time
3145.16 Touching up paint damage
3145.17 Cleaning off excess adhesive sealing material
3146 Roof rack
3156.1 Tools
3156.2 Assembly overview - guide rail
3156.3 Removing and installing guide rail
3166.4 Guide rail - bolting sequence
3186.5 Assembly overview - roof rack
3196.6 Removing roof rack
3196.7 Assembly overview - roof rack repair kit
3226.8 Removing and installing roof rack repair kit
3226.9 Removing and installing roof rack lock cylinder
3246.10 Assembly overview - roof railing
3256.11 Removing and installing roof railing
3266.12 Assembly overview - roof-mounted luggage basket
3316.13 Removing and installing roof-mounted luggage basket
3327 Spare wheel carrier for rear lid
3347.1 Tools
3347.2 Assembly overview - spare wheel carrier for rear lid
3347.3 Removing and installing spare wheel
3367.4 Removing and installing spare wheel carrier
3367.5 Removing and installing lock carrier
3387.6 Removing and installing lock
3397.7 Removing and installing emergency release
3407.8 Adjusting guide for spare wheel carrier
3418 Lettering
3428.1 Tools
3428.2 Attachment notes for lettering
3428.3 Rear lettering dimensions
3428.4 Wing lettering dimensions - Individual
3448.5 Wing lettering dimensions – R-Line
345