Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Basic instructions
  1
• 2 Vehicle identification data
  2
• 2.1 Vehicle identification number
  2
• 2.2 Identification plate
  3
• 2.3 Vehicle data sticker
  3
• 3 Safety instructions
  4
• 4 Moulded foam elements
  5
• 6 Laser welding
  11
• 7 Gaps/shut lines
  12
• 7.1 Body - front
  12
• 7.2 Body - rear
  14
• 8 Body dimensions
  15
• 8.1 Body - front
  15
• 8.2 Body - centre
  18
• 8.3 Body - rear
  22
• 8.4 Floor group - front
  25
• 8.5 Floor group - centre
  27
• 8.6 Floor group - rear
  28
• 9 Alignment bracket set
  31
• 9.1 Overview
  31
• 10 Portal gauge
  32
• 10.1 Overview - portal gauge
  32
• Body - front
  33
• 1 Renewing right bracket
  33
• 1.1 Tools
  33
• 1.2 Removing
  33
• 1.3 Installing
  35
• 2 Renewing left console
  37
• 2.1 Tools
  37
• 2.2 Removing
  37
• 2.3 Installing
  40
• 3 Renewing retaining bracket for subframe
  43
• 3.1 Tools
  43
• 3.2 Removing
  43
• 3.3 Installing
  44
• 4 Renewing bumper bracket
  47
• 4.1 Tools
  47
• 4.2 Removing
  47
• 4.3 Installing
  49
• 5 Renewing upper wheel housing longitudinal member
  51
• 5.1 Tools
  52
• 5.2 Removing
  52
• 5.3 Installing
  54
• 6 Renewing front wheel housing
  59
• 6.1 Tools
  60
• 6.2 Removing
  60
• 6.3 Installing
  62
• 7 Renewing front longitudinal member
  70
• 7.1 Tools
  71
• 7.2 Removing
  71
• 7.3 Installing
  73
• 8 Renewing front longitudinal member - part section
  78
• 8.1 Tools
  78
• 8.2 Removing
  78
• 8.3 Installing
  80
• 9 Repairing threads for securing subframe
  82
• 9.1 Tools
  83
• 9.2 Contents of thread repair kit
  83
• 9.3 Repairing threads
  84
• Body - centre
  87
• 1 Renewing roof - vehicles with no panorama tilting sunroof
  87
• 1.1 Tools
  88
• 1.2 Removing
  89
• 1.3 Installing
  91
• 2 Renewing roof - vehicles with panorama tilting sunroof
  103
• 2.1 Tools
  104
• 2.2 Removing
  105
• 2.3 Installing
  107
• 3 Renewing roof side member
  119
• 3.1 Tools
  120
• 3.2 Removing
  120
• 3.3 Installing
  122
• 4.1 Tools
  128
• 4.2 Removing
  128
• 4.3 Installing
  129
• 5 Renewing front roof cross member - models with panorama tilting sunroof
  131
• 5.1 Tools
  132
• 5.2 Removing
  132
• 5.3 Installing
  133
• 6 Renewing roof reinforcing - vehicles with panorama tilting sunroof
  135
• 6.1 Tools
  136
• 6.2 Removing
  136
• 6.3 Installing
  137
• 7 Renewing rear roof cross member
  139
• 7.1 Tools
  140
• 7.2 Removing
  140
• 7.3 Installing
  141
• 8 Renewing A-pillar
  143
• 8.1 Tools
  144
• 8.2 Removing
  144
• 8.3 Installing
  147
• 9 Renewing A-pillar reinforcement
  154
• 9.1 Tools
  155
• 9.2 Removing
  155
• 9.3 Installing
  156
• 10 Renewing inner B-pillar
  162
• 10.1 Tools
  163
• 10.2 Removing
  163
• 10.3 Installing
  164
• 11 Renewing B-pillar reinforcement
  167
• 11.1 Tools
  168
• 11.2 Removing
  169
• 11.3 Installing
  170
• 12 Renewing outer side member
  178
• 12.1 Tools
  179
• 12.2 Removing
  179
• 12.3 Installing
  180
• 13 Renewing outer mounting for seat outer cross member
  185
• 13.1 Tools
  186
• 13.2 Removing
  187
• 13.3 Installing
  188
• 14 Renewing inner mounting for seat inner cross member
  191
• 14.1 Tools
  192
• 14.2 Removing
  193
• 14.3 Installing
  194
• 15 Renewing front side member reinforcement
  197
• 15.1 Tools
  198
• 15.2 Removing
  198
• 15.3 Installing
  199
• 16 Renewing rear side member reinforcement
  203
• 16.1 Tools
  204
• 16.2 Removing
  204
• 16.3 Installing
  205
• 17 Renewing seat middle cross member
  209
• 17.1 Tools
  210
• 17.2 Removing
  210
• 17.3 Installing
  211
• Body - rear
  214
• 1 Renewing rear cross panel
  214
• 1.1 Tools
  215
• 1.2 Removing
  215
• 1.3 Installing
  217
• 2 Renewing tail light mounting
  220
• 2.1 Tools
  221
• 2.2 Removing
  221
• 2.3 Installing
  222
• 3 Renewing lower corner part
  225
• 3.1 Tools
  226
• 3.2 Removing
  226
• 3.3 Installing
  227
• 4 Renewing sealing channel - part section
  230
• 4.1 Tools
  231
• 4.2 Removing
  231
• 4.3 Installing
  232
• 5 Renewing cross panel member
  235
• 5.1 Tools
  236
• 5.2 Removing
  236
• 5.3 Installing
  237
• 6 Renewing lower C-pillar reinforcement
  240
• 6.1 Tools
  241
• 6.2 Removing
  242
• 6.3 Installing
  243
• 7 Renewing rear longitudinal member - part section
  246
• 7.1 Tools
  247
• 7.2 Removing
  248
• 7.3 Installing
  249
• 8 Renewing side panel - part section
  252
• 8.1 Tools
  253
• 8.2 Removing
  253
• 8.3 Renewing sealing plate for side panel
  256
• 8.4 Installing
  260
• 9 Renewing outer wheel housing
  266
• 9.1 Tools
  267
• 9.2 Removing
  267
• 9.3 Installing
  268
• 10 Renewing rear part of luggage compartment floor
  273
• 10.1 Tools
  274
• 10.2 Removing
  274
• 10.3 Installing
  275