General body repairs, exterior

Kapitelübersicht

• Body - front
  1
• 1 Lock carrier
  1
• 1.1 Assembly overview - lock carrier
  1
• 1.2 Removing and installing lock carrier
  2
• 1.3 Moving to and back from service position
  4
• 1.4 Removing and installing support
  7
• 2 Wings
  10
• 2.1 Assembly overview - wing
  10
• 2.2 Removing and installing wing
  11
• 2.3 Removing and installing wing bracket
  14
• 3 Bulkhead
  15
• 3.1 Assembly overview - plenum chamber bulkhead
  15
• 3.2 Assembly overview - plenum chamber cover
  17
• 3.3 Removing and installing plenum chamber cover
  17
• Bonnet, rear lid
  20
• 1 Bonnet (hood)
  20
• 1.1 Assembly overview - bonnet
  20
• 1.2 Assembly overview - Bowden cable
  21
• 1.3 Removing and installing bonnet
  21
• 1.4 Adjusting bonnet
  24
• 1.5 Removing and installing bonnet lock
  26
• 1.6 Removing and installing bonnet release lever
  30
• 1.7 Removing and installing striker pin
  32
• 1.8 Removing and installing hinges
  32
• 1.9 Removing and installing insulation
  34
• 1.10 Removing and installing Bowden cable
  36
• 2 Rear lid
  38
• 2.1 Assembly overview - rear lid
  38
• 2.2 Assembly overview - gas strut
  40
• 2.3 Assembly overview - rear lid hinge
  41
• 2.4 Assembly overview - operating mechanism
  42
• 2.5 Removing and installing rear lid
  42
• 2.6 Adjusting rear lid
  46
• 2.7 Removing and installing bonnet lock
  49
• 2.8 Removing and installing operating mechanism
  52
• 2.9 Removing and installing hinges
  53
• 2.10 Removing and installing striker pin
  55
• 2.11 Removing and installing rear lid seal
  56
• 2.12 Removing and installing gas strut
  57
• 2.13 Releasing gas from gas strut
  59
• 2.14 Removing and installing stop buffer
  59
• 3 Tank flap unit
  61
• 3.1 Assembly overview - tank flap unit
  61
• 3.2 Removing and installing tank flap unit
  61
• 3.3 Removing and installing actuator
  64
• Front doors, door components, central locking
  65
• 1 Door
  65
• 1.1 Assembly overview - door
  65
• 1.2 Assembly overview - door hinges
  67
• 1.3 Removing and installing inner door seal
  68
• 1.4 Removing and installing outer door seal
  71
• 1.5 Removing and installing door
  73
• 1.6 Adjusting door
  75
• 1.7 Removing and installing door arrester
  76
• 2 Door components
  78
• 2.1 Assembly overview - door handle and door lock
  78
• 2.2 Assembly overview - window channels and window slot (aperture) seals
  80
• 2.3 Assembly overview - insulation
  81
• 2.4 Removing and installing window regulator motor
  81
• 2.5 Removing and installing window regulator
  83
• 2.6 Removing and installing door handle
  85
• 2.7 Removing and installing door handle bracket
  87
• 2.8 Removing and installing door lock
  89
• 2.9 Removing and installing subframe
  91
• 2.10 Removing and installing window channel
  92
• 2.11 Removing and installing inner window slot seal
  93
• 2.12 Removing and installing lock cylinder housing cover cap
  95
• 2.13 Removing and installing lock cylinder housing
  99
• 3 Central locking
  101
• 3.1 Overview of fitting locations - central locking
  101
• 3.2 Assembly overview - ignition key
  102
• 3.3 Removing and installing ignition key battery
  102
• Sunroof
  106
• 1 Sliding sunroof
  106
• 1.1 Minimum curing period
  106
• 1.2 Assembly overview - panoramic sliding sunroof
  107
• 1.3 Assembly overview - sliding sunroof seals
  109
• 1.4 Assembly overview - sunroof roller blind
  110
• 1.5 Removing and installing glass panel
  111
• 1.6 Adjusting glass panel
  113
• 1.7 Removing and installing guide plate
  115
• 1.8 Removing and installing sunroof roller blind cables
  116
• 1.9 Removing and installing sliding sunroof seals
  117
• 1.10 Removing and installing sliding headliner
  119
• 1.11 Removing and installing swivel mounting
  121
• 1.12 Removing and installing drive for glass panel
  122
• 1.13 Adjusting drive for glass panel (zero position)
  122
• 1.14 Removing and installing carrier unit
  123
• 1.15 Preparing body flange for bonding
  128
• 1.16 Operating without current
  128
• Bumpers
  129
• 1 Bumper, front
  129
• 1.1 Assembly overview - bumper cover
  129
• 1.2 Assembly overview - impact bar
  131
• 1.3 Assembly overview - add-on parts
  132
• 1.4 Removing and installing bumper cover
  136
• 1.5 Removing and installing impact bar
  140
• 1.6 Removing and installing number plate carrier
  143
• 1.7 Repairing bumper cover
  144
• 1.8 Installing holder for parking aid sender
  144
• 2 Bumper, rear
  149
• 2.1 Assembly overview - bumper cover
  149
• 2.2 Assembly overview - impact bar
  150
• 2.3 Assembly overview - add-on parts
  152
• 2.4 Removing and installing bumper cover
  154
• 2.5 Removing and installing impact bar
  160
• 2.6 Repairing bumper cover
  161
• 2.7 Installing holder for parking aid sender
  161
• 2.8 Installing retainer for parking aid sender
  166
• Glazing
  169
• 1 Repair instructions
  169
• 1.1 Minimum curing periods for bonded windows
  169
• 1.2 Window repair
  170
• 1.3 Installation instructions for bonded windows
  171
• 1.4 Preparing old undamaged window for glazing
  172
• 1.5 Preparing new windows for installing
  172
• 1.6 Preparing body flange for fitting
  174
• 1.7 Cleaning off excess adhesive
  175
• 2 Windscreen
  177
• 2.1 Assembly overview - windscreen
  177
• 2.2 Removing and installing windscreen
  178
• 3 Rear windscreen
  184
• 3.1 Assembly overview - rear window
  184
• 3.2 Removing and installing rear window
  185
• 4 Side window
  189
• 4.1 Assembly overview - rear side windows
  189
• 4.2 Removing and installing rear side window
  190
• 5 Door windows
  194
• 5.1 Assembly overview - front door window
  194
• 5.2 Removing and installing door window
  195
• 5.3 Adjusting door window
  197
• Exterior equipment
  203
• 1 Radiator grille and front trim
  203
• 1.1 Assembly overview - radiator grille
  203
• 1.2 Removing and installing radiator grille
  204
• 2 Spoiler
  206
• 2.1 Assembly overview - spoiler
  206
• 2.2 Removing and installing spoiler
  206
• 2.3 Removing and installing side trim/mouldings
  211
• 3 Mouldings, trims, extensions
  214
• 3.1 Assembly overview - trim strip and covers
  214
• 3.2 Assembly overview - side member trim
  215
• 3.3 Removing and installing trim strip
  216
• 3.4 Removing and installing cover
  219
• 3.5 Removing and installing side member trim
  221
• 3.6 Removing and installing wheel arch covers
  228
• 4 Noise insulation
  229
• 4.1 Assembly overview - short noise insulation
  229
• 4.2 Assembly overview - long noise insulation
  230
• 5 Underbody cladding
  231
• 5.1 Assembly overview - underbody cladding
  231
• 6 Exterior mirror
  233
• 6.1 Assembly overview - exterior mirror
  233
• 6.2 Removing and installing exterior mirror
  234
• 6.3 Removing and installing mirror glass
  235
• 6.4 Removing and installing mirror cover
  237
• 6.5 Removing and installing mirror trim
  239
• 7 Wheel housing liner
  241
• 7.1 Assembly overview - front wheel housing liner
  241
• 7.2 Assembly overview - rear wheel housing liner
  242
• 7.3 Removing and installing front wheel housing liner
  242
• 7.4 Removing and installing rear wheel housing liner
  244
• 8 Lettering and emblems
  247
• 8.1 Dimensions - lettering and emblems on rear lid
  247
• 8.2 Dimensions - lettering and emblems on wing
  249
• 8.3 Removing and installing badges on front
  251
• 8.4 Removing and installing emblems on rear lid
  253
• 8.5 Removing and installing lettering
  254
• 9 Special add-on parts
  256
• 9.1 Assembly overview – special add-on parts
  256