Shiftmatic automated gearbox 0B8

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 Repair instructions
  2
• 2.1 General repair instructions for gearboxes
  2
• 2.2 Gaskets and seals
  2
• 2.3 Locking devices
  3
• 2.4 Nuts and bolts
  3
• 2.5 Mountings
  3
• 2.6 Shims
  3
• 2.7 Synchro-rings
  4
• 2.8 Gear wheels
  4
• 3 Technical data
  5
• 3.1 Allocation of gearbox to engine, gear ratios
  5
• Clutch
  6
• 1 Clutch mechanism
  6
• 1.1 Removing and installing clutch slave cylinder together with release bearing
  6
• 2 Clutch
  10
• 2.1 Assembly overview - clutch
  10
• 2.2 Removing and installing clutch
  11
• 2.3 Resetting adjusting ring of self-adjusting pressure plate
  14
• Controls, housing
  16
• 1 Selector mechanism
  16
• 1.1 Overview - selector mechanism
  16
• 1.2 Removing and installing selector lever E313
  17
• 1.3 Removing and installing gearbox hydraulic pressure sender G270
  19
• 1.4 Removing and installing pressure accumulator
  20
• 1.5 Disposing of pressure accumulator
  22
• 1.6 Removing and installing gearbox speed sender G38
  23
• 1.7 Removing and installing gear detection sensor G604
  24
• 1.8 Removing and installing electronic manual gearbox control unit J514
  28
• 1.9 Table - adapting components
  28
• 1.10 Removing and installing pan for hydraulic fluid
  30
• 1.11 Removing and installing hydraulic control unit
  33
• 1.12 Removing and installing gearbox hydraulic pressure sender V387
  43
• 1.13 Checking hydraulic fluid level
  45
• 1.14 Draining and filling hydraulic fluid
  50
• 2 Removing and installing gearbox
  56
• 2.1 Specified torques for gearbox
  56
• 2.2 Removing gearbox
  56
• 2.3 Installing gearbox
  61
• 3 Assembly mountings
  64
• 3.1 Removing and installing gearbox mounting
  64
• 4 Gearbox housing, clutch housing
  66
• 4.1 Renewing sealing cover in gearbox housing
  66
• 4.2 Removing and installing gearbox breather
  67
• 5 Gear oil
  68
• 5.1 Checking gear oil level
  68
• 5.2 Draining and filling gear oil
  68
• Gears, shafts
  71
• 1 Input shaft
  71
• 1.1 Renewing input shaft seal
  71
• 2 Output shaft
  73
• 2.1 Renewing output shaft seal
  73