6-speed manual gearbox 0B7

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 Technical data
  2
• 2.1 Allocation gearbox - engine/capacities
  2
• 2.2 Calculating overall gear ratio “i”
  3
• 3 Overview - power transmission
  4
• 3.1 Overview - power transmission
  4
• 4 Repair instructions
  6
• 4.1 Components
  6
• Clutch
  9
• 1 Clutch mechanism
  9
• 1.1 Assembly overview - clutch release mechanism
  9
• 1.2 Removing and installing mounting bracket
  9
• 1.3 Removing and installing clutch master cylinder
  11
• 1.4 Removing and installing over-centre spring
  12
• 1.5 Bleeding clutch mechanism
  13
• 2 Clutch
  15
• 2.1 Assembly overview - clutch
  15
• 2.2 Removing and installing clutch
  15
• 2.3 Resetting adjusting ring of self-adjusting pressure plate
  18
• Controls, housing
  21
• 1 Selector mechanism
  21
• 1.1 Assembly overview - selector mechanism
  21
• 1.2 Removing and installing selector mechanism
  22
• 1.3 Adjusting gear and selector lever cable
  25
• 1.4 Removing and installing selector bracket
  27
• 1.5 Removing and installing gear lever
  28
• 1.6 Removing and installing reversing light switch F4
  30
• 2 Removing and installing gearbox
  32
• 2.1 Removing and installing gearbox
  32
• 2.2 Removing and installing gearbox mounting
  40
• 3 Dismantling and assembling gearbox
  43
• 3.1 Schematic overview - gearbox
  43
• 3.2 Assembly overview - input shaft
  43
• 3.3 Assembly overview - gearbox housing and selector mechanism
  44
• 3.4 Dismantling and assembling gearbox
  46
• 4 Gearbox housing, clutch housing
  64
• 4.1 Assembly overview - gearbox housing
  64
• 4.2 Assembly overview - clutch housing
  64
• 4.3 Repairing gearbox housing
  66
• 4.4 Repairing clutch housing
  70
• 5 Oil seals
  75
• 5.1 Renewing input shaft seal
  75
• 5.2 Renewing output shaft seal
  76
• 6 Gear oil
  81
• 6.1 Checking gear oil level
  81
• 6.2 Draining and filling gear oil
  81
• Gears, shafts
  83
• 1 Input shaft/output shaft
  83
• 1.1 Assembly overview - input shaft/output shaft
  83
• 1.2 Dismantling and assembling output shaft
  85
• 2 Layshaft
  101
• 2.1 Assembly overview - layshaft
  101
• 2.2 Assembly overview - axle with reverse gear wheel
  103
• 2.3 Dismantling and assembling layshaft
  104
• 2.4 Removing and installing axle with reverse gear wheel
  114