6-speed manual gearbox 0CB

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 Technical data
  2
• 2.1 Allocation gearbox - engine, gear ratios and capacities
  2
• 3 Repair notes
  6
• 3.1 General repair instructions
  6
• Clutch
  9
• 1 Clutch mechanism
  9
• 1.1 Assembly overview - clutch release mechanism
  9
• 1.2 Removing and installing mounting bracket
  9
• 1.3 Removing and installing clutch master cylinder
  11
• 1.4 Removing and installing over-centre spring
  12
• 1.5 Bleeding clutch mechanism
  13
• 2 Clutch
  15
• 2.1 Assembly overview - clutch
  15
• 2.2 Removing and installing clutch
  15
• 2.3 Resetting adjusting ring of self-adjusting pressure plate
  18
• Controls, housing
  21
• 1 Selector mechanism
  21
• 1.1 Assembly overview - selector mechanism
  21
• 1.2 Removing and installing selector cables
  21
• 1.3 Adjusting selector mechanism
  24
• 1.4 Removing and installing reversing light switch F4
  25
• 2 Removing and installing gearbox
  27
• 2.1 Removing gearbox
  27
• 2.2 Installing gearbox
  34
• 2.3 Removing gearbox, Crafter 4MOTION with Achleitner four-wheel drive
  36
• 2.4 Installing gearbox, Crafter 4MOTION with Achleitner four-wheel drive
  41
• 2.5 Specified torques for gearbox
  43
• 3 Assembly mountings
  45
• 3.1 Removing and installing gearbox mounting
  45
• 3.3 Removing and installing gearbox carrier (Crafter 4MOTION with Achleitner all-wheel drive)
  49
• 4 Dismantling and assembling gearbox
  52
• 4.1 Schematic overview - gearbox
  52
• 4.2 Assembly overview - gearbox
  52
• 4.3 Assembly overview - clutch housing and input shaft
  53
• 4.4 Assembly overview - gearbox housing, layshaft, output shaft and selector unit
  54
• 4.5 Assembly overview - selector unit
  57
• 4.6 Removing and installing selector unit
  58
• 4.7 Dismantling and assembling gearbox
  59
• 4.8 Removing and installing intermediate plate for output shaft and layshaft
  75
• 5 Gearbox housing, clutch housing
  77
• 5.1 Assembly overview - gearbox housing
  77
• 5.2 Assembly overview - clutch housing
  77
• 5.3 Repairing gearbox housing
  79
• 5.4 Repairing clutch housing
  83
• 6 Gear oil
  89
• 6.1 Checking gear oil level
  89
• 6.2 Draining and filling gear oil
  89
• Gears, shafts
  91
• 1 Input and output shafts
  91
• 1.1 Assembly overview - input shaft and output shaft
  91
• 1.2 Dismantling and assembling output shaft
  94
• 1.3 Renewing input shaft seal
  109
• 1.4 Renewing output shaft seal
  111
• 2 Layshaft
  116
• 2.1 Assembly overview - layshaft
  116
• 2.2 Dismantling and assembling layshaft
  118
• 3 Reverse gear wheel
  126
• 3.1 Assembly overview - reverse gear wheel
  126
• 3.2 Removing and installing reverse gear wheel shaft with reverse gear wheel
  127