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Body Repairs

For CRAFTER / LT 2006>

Original Volkswagen repair manual


33,67 €7% VAT incl.

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Language: English

Digital PDF file

6.199 KB

461 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing reinforcing for front wheel housing, Renewing rear roof panelling (high roof with no sliding door for load compartment) and Renewing lock column, C-pillar, double cab. Show more
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Repair manual CRAFTER / LT 2006> Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Type plate
    2
  • 1.3 Type plate
    3
  • 1.4 Vehicle data sticker
    3
  • 2 Safety information
    4
  • 3 Moulded foam inserts
    5
  • 4 Galvanised body parts
    7
  • 5 Laser welding
    8
  • 6 Gaps/shut lines
    9
  • 6.1 Body, front
    9
  • 6.2 Body, centre
    11
  • 6.3 Body centre, cab door
    12
  • 6.4 Body - rear
    13
  • 7 Body dimensions
    15
  • 7.1 Floor panel - front
    15
  • 7.2 Floor panel - rear
    16
  • 7.3 Body, front
    17
  • 7.4 Body, centre
    20
  • 7.5 Body - rear
    24
  • 8 Alignment jig
    28
  • 8.1 Tools
    28
  • 8.2 Converting the alignment jig
    28
  • 8.3 Support trolley VAS 6404 set-up
    30
  • 8.4 Front repairs
    31
  • 8.5 Rear repairs
    34
  • 8.6 Overview of alignment bracket positions
    37
  • 9 Body builder guidelines
    44
  • 9.1 Planning the bodies
    44
  • 9.2 Technical limit values for planning
    45
  • 9.3 Prevention of damage
    48
  • 9.4 Modifications to the base vehicle
    49
  • 9.5 Body designs
    64
  • 9.6 Electrical/electronic system
    78
  • Body - front
    81
  • 1 Renewing reinforcing for front wheel housing
    81
  • 1.1 Removing
    81
  • 1.2 Installing
    83
  • 2 Renewing front wheel housing (subpart)
    85
  • 2.1 Removing
    85
  • 2.2 Installing
    87
  • 3 Renewing front longitudinal member complete
    90
  • 3.1 Removing
    90
  • 3.2 Installing
    94
  • 4 Renewing front longitudinal member (part section)
    98
  • 4.1 Removing
    98
  • 4.2 Installing
    99
  • Body - centre
    102
  • 1 Renewing the GRP high roof
    102
  • 1.1 Removing
    103
  • 1.2 Installing
    106
  • 2 Renewing front section of high roof
    117
  • 2.1 Removing
    117
  • 2.2 Installing
    118
  • 3.1 Removing (vehicles with and without sliding door for load compartment)
    122
  • 3.2 Installing (vehicles with and without sliding door for load compartment)
    126
  • 4 Renewing rear roof panelling (high roof with no sliding door for load compartment)
    130
  • 4.1 Removing
    130
  • 4.2 Installing
    133
  • 5 Renewing rear roof panelling (high roof with sliding door for load compartment)
    137
  • 5.1 Removing
    137
  • 5.2 Installing
    139
  • 6 Renewing front roof panelling (flat roof)
    142
  • 6.1 Removing
    142
  • 6.2 Installing
    144
  • 7 Renewing rear roof panelling (flat roof, double cab)
    147
  • 7.1 Removing
    147
  • 7.2 Installing
    149
  • 8.1 Removing
    151
  • 8.2 Installing
    154
  • 9.1 Removing
    157
  • 9.2 Installing
    159
  • 10 Renewing front roof frame (only installed in GRP high roof)
    162
  • 10.1 Removing
    162
  • 10.2 Installing
    163
  • 11 Renewing front cross member for roof
    164
  • 11.1 Removing
    164
  • 11.2 Installing
    165
  • 12 Renewing roof reinforcement (high roof)
    166
  • 12.1 Removing
    166
  • 12.2 Installing
    167
  • 13 Renewing rear outer roof cross member
    169
  • 13.1 Removing
    169
  • 13.2 Installing
    170
  • 14 Renewing rear roof inner cross member
    172
  • 14.1 Removing
    172
  • 14.2 Installing
    173
  • 15 Renewing rear window frame, complete (dropside and double cab)
    175
  • 15.1 Removing
    175
  • 15.2 Installing
    177
  • 16 Renewing rear window frame, part section (dropside and double cab)
    190
  • 16.1 Removing
    190
  • 16.2 Installing
    192
  • 17 Renewing middle section of high roof
    202
  • 17.1 Removing
    202
  • 17.2 Installing
    203
  • 18 Renewing cowl panel
    206
  • 18.1 Removing
    206
  • 18.2 Installing
    207
  • 19 Renewing rear section of high roof
    209
  • 19.1 Removing
    209
  • 19.2 Installing
    210
  • 20.1 Removing
    212
  • 20.2 Installing
    215
  • 21.1 Removing
    222
  • 21.2 Installing
    224
  • 22 Renewing rear side panel (part section, Kombi with no sliding door for load compartment)
    229
  • 22.1 Removing
    229
  • 22.2 Installing
    231
  • 23 Renewing front side panel lower part
    235
  • 23.1 Removing
    235
  • 23.2 Installing
    236
  • 24.1 Removing
    238
  • 24.2 Installing
    240
  • 25 Renewing rear lower side panel after wheel arch
    243
  • 25.1 Removing
    243
  • 25.2 Installing
    244
  • 26 Renewing inner part of side panel (part section, Kombi)
    247
  • 26.1 Removing
    247
  • 26.2 Installing
    250
  • 27 Renewing complete inner part of side panel (panel van and Kombi)
    256
  • 27.1 Removing
    256
  • 27.2 Installing
    259
  • 28 Renewing inner front side panel at bottom
    264
  • 28.1 Removing
    264
  • 28.2 Installing
    267
  • 29 Renewing complete front door frame (high roof, panel van and Kombi)
    270
  • 29.1 Removing
    271
  • 29.2 Installing
    273
  • 30 Renewing complete front side panel (high roof, panel van and Kombi)
    277
  • 30.1 Removing
    277
  • 30.2 Installing
    279
  • 31 Renewing front side panel (part section, Kombi)
    282
  • 31.1 Removing
    282
  • 31.2 Installing
    284
  • 32.1 Removing
    288
  • 32.2 Installing
    291
  • 33.1 Removing
    298
  • 33.2 Installing
    300
  • 34.1 Removing
    305
  • 34.2 Installing
    307
  • 35.1 Removing
    311
  • 35.2 Installing
    312
  • 36 Renewing hinge pillar (A-pillar) (part section)
    315
  • 36.1 Removing
    316
  • 36.2 Installing
    318
  • 37 Renewing hinge pillar (A-pillar) reinforcement
    322
  • 37.1 Removing
    322
  • 37.2 Installing
    323
  • 38 Renewing lock column, C-pillar, double cab
    325
  • 38.1 Removing
    325
  • 38.2 Installing
    327
  • 39 Renewing front step complete
    330
  • 39.1 Removing
    330
  • 39.2 Installing
    332
  • 40 Renewing step of load compartment sliding door completely
    338
  • 40.1 Removing
    338
  • 40.2 Installing
    341
  • 41 Renewing rear step (double cab)
    346
  • 41.1 Removing
    346
  • 41.2 Installing
    347
  • 42.1 Removing
    350
  • 42.2 Installing
    352
  • 43.1 Removing
    355
  • 43.2 Installing
    356
  • 44.1 Removing
    359
  • 44.2 Installing
    360
  • 45 Renewing outer side member
    362
  • 45.1 Removing
    362
  • 45.2 Installing
    364
  • 46.1 Removing
    366
  • 46.2 Installing
    368
  • 47.1 Removing
    371
  • 47.2 Installing
    373
  • 48 Renewing rear side member (double cab)
    375
  • 48.1 Removing
    375
  • 48.2 Installing
    376
  • 49 Renewing side member section for sliding door frame - part section
    378
  • 49.1 Removing
    378
  • 49.2 Installing
    380
  • 50 Renewing rear inner side member (double cab)
    382
  • 50.1 Removing
    382
  • 50.2 Installing
    384
  • 51.1 Removing
    386
  • 51.2 Installing
    388
  • 52 Renewing C-pillar reinforcement (vehicles with sliding door for load compartment)
    391
  • 52.1 Removing
    391
  • 52.2 Installing
    392
  • 53 Renewing C-pillar reinforcement (double cab)
    395
  • 53.1 Removing
    395
  • 53.2 Installing
    396
  • Body - rear
    398
  • 1 Renewing rear apron
    398
  • 1.1 Removing
    398
  • 1.2 Installing
    400
  • 2 Renewing rear crash box
    402
  • 2.1 Removing
    402
  • 2.2 Installing
    402
  • 3 Renewing rear lock carrier
    404
  • 3.1 Removing
    404
  • 3.2 Installing
    407
  • 4 Renewing rear panel upper corner piece complete
    411
  • 4.1 Removing
    411
  • 4.2 Installing
    414
  • 5 Renewing rear panel lower outer corner piece
    419
  • 5.1 Removing
    419
  • 5.2 Installing
    420
  • 6 Renewing rear lower door hinge mounting
    423
  • 6.1 Removing
    423
  • 6.2 Installing
    424
  • 7 Renewing bearing bracket for rear leaf spring mounting (panel van and Kombi)
    426
  • 7.1 Removing
    426
  • 7.2 Installing
    428
  • 8 Renewing bearing bracket for rear leaf spring mounting (dropside body)
    431
  • 8.1 Removing
    431
  • 8.2 Installing
    433
  • 9 Renewing rear cross panel carrier
    438
  • 9.1 Removing
    438
  • 9.2 Installing
    440
  • 10 Renewing rear inner wheel housing liner
    443
  • 10.1 Removing
    443
  • 10.2 Installing
    444
  • 11 Renewing rear outer wheel housing liner
    446
  • 11.1 Removing
    446
  • 11.2 Installing
    447
  • 12 Repairing hinge bearing for drop side
    450
  • 12.1 Removing
    450
  • 12.2 Installing
    451
  • 13 Renewing longitudinal member
    453
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007)
Suitable car types 2F, 2E
Category Reparaturanleitung

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