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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering
  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Golf Sportsvan

Original Volkswagen repair manual


24,85 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

25.013 KB

317 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Electronically controlled damping system, Vehicle level sender, Adaptive cruise control and Sensors. Show more
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Repair manual Golf Sportsvan Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.2 Safety precautions when working on subframe
    1
  • 2 Repair instructions
    2
  • 2.1 Leaks at shock absorbers
    2
  • 2.2 Noises from shock absorbers
    2
  • 2.3 Checking shock absorbers when removed
    3
  • 2.4 Steering rack
    3
  • 2.5 Gaskets and seals
    4
  • 2.6 Nuts and bolts
    4
  • 2.7 Electrical components
    4
  • 2.8 Raising suspension to unladen position (vehicles with coil springs)
    4
  • 3 Evaluating accident vehicles
    9
  • 3.1 Check list for evaluating running gear on accident vehicles
    9
  • 4 Waste disposal
    11
  • 4.1 Releasing gas and draining front gas-filled shock absorbers
    11
  • 4.2 Releasing gas and draining rear gas-filled shock absorbers
    13
  • Front suspension
    15
  • 1 Front axle
    15
  • 1.1 Overview of fitting locations - front axle
    15
  • 2 Subframe
    16
  • 2.1 Assembly overview - subframe
    16
  • 2.2 Fixing position of subframe
    17
  • 2.3 Lowering subframe
    21
  • 2.4 Removing and installing subframe without steering rack
    25
  • 2.5 Removing and installing subframe with steering rack
    29
  • 2.6 Repairing subframe
    41
  • 2.7 Removing and installing anti-roll bar
    48
  • 2.8 Removing and installing coupling rod
    52
  • 2.9 Repairing thread in longitudinal member
    53
  • 3 Suspension strut, upper suspension link
    54
  • 3.1 Assembly overview - suspension strut, upper suspension link
    54
  • 3.2 Removing and installing suspension strut
    55
  • 3.3 Repairing suspension strut
    62
  • 4 Lower suspension link, swivel joint
    66
  • 4.1 Assembly overview - lower suspension link, swivel joint
    66
  • 4.2 Removing and installing lower suspension link
    67
  • 4.3 Checking swivel joint
    73
  • 4.4 Removing and installing swivel joint
    74
  • 4.5 Renewing front bonded rubber bush for lower suspension link
    78
  • 4.6 Renewing rear bonded rubber bush for lower suspension link
    81
  • 5 Wheel bearing
    85
  • 5.1 Assembly overview - wheel bearing
    85
  • 5.2 Removing and installing wheel bearing housing
    86
  • 5.3 Removing and installing wheel bearing unit
    90
  • 6 Drive shaft
    94
  • 6.1 Overview - drive shaft
    94
  • 6.2 Assembly overview - drive shaft
    95
  • 6.3 Removing and installing drive shaft
    100
  • 6.4 Loosening and tightening threaded connections of drive shaft
    117
  • 6.5 Removing and installing drive shaft heat shield
    119
  • 6.6 Dismantling and assembling drive shaft
    119
  • 6.7 Checking outer constant velocity joint
    134
  • 6.8 Checking inner constant velocity joint
    135
  • Rear suspension
    137
  • 1 Rear axle
    137
  • 1.1 Overview - rear axle
    137
  • 1.2 Lowering rear axle
    140
  • 1.3 Removing and installing rear axle
    142
  • 1.4 Removing and installing shield for rear axle
    149
  • 2 Axle beam
    150
  • 2.1 Assembly overview - axle beam
    150
  • 2.2 Renewing bonded rubber bush for axle beam
    151
  • 3 Subframe
    158
  • 3.1 Assembly overview - subframe
    158
  • 3.2 Assembly overview - add-on parts for subframe
    159
  • 3.3 Fixing position of subframe
    159
  • 4 Anti-roll bar
    164
  • 4.1 Assembly overview - anti-roll bar
    164
  • 4.2 Removing and installing anti-roll bar
    164
  • 4.3 Removing and installing coupling rod
    166
  • 5 Suspension link, track rod
    169
  • 5.1 Assembly overview - transverse link
    169
  • 5.2 Assembly overview - track rod
    170
  • 5.3 Removing and installing upper transverse link
    170
  • 5.4 Removing and installing lower transverse link
    171
  • 5.5 Removing and installing track rod
    173
  • 6 Suspension strut, shock absorber, spring
    175
  • 6.1 Assembly overview - suspension strut, shock absorber, spring
    175
  • 6.2 Removing and installing shock absorbers
    177
  • 6.3 Repairing shock absorber
    182
  • 6.4 Removing and installing spring
    184
  • 7 Wheel bearing assembly, trailing arm
    191
  • 7.1 Assembly overview - wheel bearing
    191
  • 7.2 Assembly overview - trailing arm
    193
  • 7.3 Removing and installing wheel bearing housing
    193
  • 7.4 Removing and installing wheel bearing unit
    197
  • 7.5 Renewing bonded rubber bush for wheel bearing housing
    204
  • 7.6 Removing and installing trailing arm with mounting bracket
    207
  • 7.7 Repairing trailing arm
    209
  • Self-levelling suspension
    213
  • 1 Electronically controlled damping system
    213
  • 1.1 Assembly overview - electronically controlled damping system
    213
  • 1.2 Removing and installing electronically controlled damping control unit J250
    216
  • 1.3 Removing and installing front body acceleration senders G341 / G342
    217
  • 1.4 Removing and installing rear left body acceleration sender G699
    218
  • 2 Vehicle level sender
    220
  • 2.1 Assembly overview - front vehicle level senders
    220
  • 2.2 Assembly overview - rear vehicle level senders
    221
  • 2.3 Removing and installing front vehicle level senders G78 / G289
    222
  • 2.4 Removing and installing rear vehicle level senders G76 / G77
    224
  • Wheels, tyres, vehicle geometry
    227
  • 1 Wheel alignment
    227
  • 1.1 Notes for wheel alignment
    227
  • 1.2 Conditions for testing
    228
  • 1.3 Test preparations
    228
  • 1.4 Specifications for wheel alignment
    230
  • 1.5 Wheel alignment procedure
    233
  • 1.6 Necessity of wheel alignment
    234
  • 1.7 Vehicle data sticker
    236
  • 1.8 Adjusting camber at front wheels
    237
  • 1.9 Adjusting camber on rear axle
    238
  • 1.10 Adjusting toe at rear axle
    239
  • 1.11 Adjusting front axle toe
    240
  • 1.12 Wheel runout compensation
    241
  • 1.13 Checking maximum wheel lock
    241
  • 2 Adaptive cruise control
    243
  • 2.1 Calibrating adaptive cruise control
    243
  • 3 Front camera for assist systems
    257
  • 3.1 Calibrating front camera for driver assist systems
    257
  • Steering
    264
  • 1 Steering wheel
    264
  • 1.1 Assembly overview - steering wheel
    264
  • 1.2 Removing and installing steering wheel
    264
  • 2 Steering column
    267
  • 2.1 Assembly overview - steering column
    267
  • 2.2 Checking steering column for damage
    268
  • 2.3 Handling and transporting steering column
    268
  • 2.4 Removing and installing steering column
    269
  • 2.5 Removing and installing control unit for electronic steering column lock J764
    278
  • 3 Steering rack
    280
  • 3.1 Assembly overview - steering rack
    280
  • 3.2 Removing and installing steering rack
    284
  • 3.3 Removing and installing bellows
    299
  • 3.4 Removing and installing track rod
    302
  • 3.5 Removing and installing track rod ball joint
    305
  • 3.6 Repairing steering rack
    306
  • 4 Sensors
    311
  • 4.1 Removing and installing steering angle sender G85
    311
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Golf Sportsvan (2018 >)
Suitable car types AM1, AN1
Category Reparaturanleitung

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