Technical data
11 Check list for assessing the running gear on accident vehicles
12 General notes
3Front suspension
41 Appraisal of accident vehicles
42 Repairing front suspension
52.1 Overview - front axle
52.2 Raising wheel suspension to unladen position
63 I - Assembly overview, subframe, anti-roll bar and suspension link
83.1 Repairing threads in longitudinal member
103.2 Fixing subframe in position
103.3 Checking swivel joint
123.4 Removing and installing swivel joint
123.5 Installation position of swivel joints
153.6 Removing and installing suspension link
153.7 Removing and installing bracket
173.8 Renewing bonded rubber bush for bracket
193.9 Removing and installing subframe
213.10 Removing and installing anti-roll bar, vehicles with power-assisted steering
244 II - Assembly overview - wheel bearing
265 III - Assembly overview - suspension strut
385.1 Vehicle data sticker
395.2 Removing and installing suspension strut
395.3 Repairing front coil spring suspension strut
436 Repairing drive shafts
466.1 Removing and installing drive shafts
467 IV - Repairing drive shaft with constant velocity joint
497.1 Checking outer constant velocity joint
547.2 Checking inner constant velocity joint
558 V - Repairing drive shaft with triple roller joint
578.1 Dismantling and assembling triple roller joint
60Rear suspension
641 Appraisal of accident vehicles
642 Repairing rear axle
652.1 Removing and installing rear axle
652.2 Assembly overview - rear axle beam, drum brake
682.3 Assembly overview - rear axle beam, disc brake
712.4 Removing and installing bonded rubber bush
732.5 Removing and installing spring
762.6 Removing and installing shock absorber
772.7 Assembly overview - shock absorber on vehicle with front wheel drive
793 Repairing wheel bearing, drum brake
823.1 Assembly overview - wheel bearing
823.2 Removing and installing wheel bearing/hub unit on vehicles with drum brakes
834 Repairing wheel bearing (disc brake)
854.1 Assembly overview - wheel bearing
854.2 Removing and installing wheel bearing/wheel hub on vehicles with disc brakes
86Wheels, tyres, vehicle geometry
891 Appraisal of accident vehicles
892 Specified torques for wheel bolts
903 Removing and fitting tyres with run-flat capability to wheel rims
913.1 Pressing tyre off wheel rim
913.2 Removing tyre from wheel
923.3 Fitting tyre to wheel rim
934 Tyre Pressure Monitor Display (TPM)
955 Wheel alignment
975.1 General
975.2 Test prerequisites
985.3 Test preparations
995.4 Vehicle data sticker
995.5 Wheel alignment specifications
995.6 Transverse vehicle inclination “zero position”
1015.7 Overview - wheel alignment procedure
1015.8 Adjusting front axle camber
1015.9 Check rear axle camber
1035.10 Check rear axle toe
1035.11 Adjusting front axle toe
1035.12 Checking left and right wheel lock
1036 Wheels, tyres
1056.1 Vehicles with breakdown set
1056.2 Tyre sealant
1056.3 Removing a tyre
1056.4 Fitting a new tyre
1066.5 Disposal of tyre sealant
1067 Protecting wheel centring seat against corrosion
107Steering
1081 Appraisal of accident vehicles
1082 Electrical/electronic components and fitting locations
1093 Steering column
1103.1 Removing and installing steering column
1103.2 Checking steering column for damage
1143.3 Removing and installing steering lock housing
1153.4 Assembly overview - cross member for steering column
1163.5 Removing and installing locking cable for ignition with key removal lock
1173.6 Checking ignition key removal lock
1183.7 Removing and installing mounting bracket
1183.8 Removing and installing strut
1194 Repairing mechanical (manual) steering box
1214.1 Assembly overview - mechanical (manual) steering box
1214.2 Removing and installing mechanical (manual) steering box
1224.3 Dismantling and assembling mechanical (manual) steering box
1254.4 Removing and installing track rod
1274.5 Checking play, tightness and bellows of track rod ball joints
1284.6 Checking and adjusting left track rod length
1284.7 Allocation of track rod ball joints
1294.8 Determining centre position of steering rack
1294.9 Adjusting steering box
1295 Repairing electrohydraulic power-assisted steering box (TRW)
1315.1 Assembly overview - power-assisted steering box (TRW)
1315.2 Removing and installing power-assisted steering box (TRW)
1325.3 Removing and installing power steering sensor G250 (TRW)
1385.4 Dismantling and assembling power-assisted steering box (TRW)
1415.5 Removing and installing track rod (TRW)
1435.6 Checking play, tightness and bellows of track rod ball joints (TRW)
1445.7 Checking and adjusting left track rod length (TRW)
1445.8 Allocation of track rod ball joints (TRW)
1455.9 Determining centre position of rack (TRW)
1455.10 Adjusting steering box (TRW)
1465.11 Checking delivery pressure of motor/pump unit (TRW)
1465.12 Removing and installing motor/pump unit (TRW)
1495.13 Assembly overview - motor/pump unit (TRW)
1535.14 Renewing reservoir of motor/pump unit (TRW)
1546 Repairing electrohydraulic power-assisted steering box (Koyo)
1576.1 Assembly overview - power-assisted steering box (Koyo)
1576.2 Removing and installing power-assisted steering box (Koyo)
1586.3 Removing and installing power steering sensor G250 ( Koyo)
1646.4 Dismantling and assembling power-assisted steering box (Koyo)
1676.5 Removing and installing track rod (Koyo)
1696.6 Checking play, tightness and bellows of track rod ball joints (Koyo)
1706.7 Checking and adjusting left track rod length (Koyo)
1706.8 Allocation of track rod ball joints (Koyo)
1716.9 Determining centre position of rack (Koyo)
1716.10 Adjusting steering box (Koyo)
1716.11 Checking delivery pressure of motor/pump unit (Koyo)
1726.12 Removing and installing motor/pump unit (Koyo)
1746.13 Assembly overview - motor/pump unit (Koyo)
1786.14 Renewing reservoir of motor/pump unit (Koyo)
1797 Bleeding steering system, checking for leaks and checking fluid level
1827.1 Bleeding steering system
1827.2 Checking steering system for leaks
1827.3 Checking hydraulic fluid level of power-assisted steering
183