6-speed-automatic-gearbox-09G

Chapter overview

• Technical data
  1
• 1 Suggestions and criticism, general repair notes
  1
• 1.1 Suggestions and criticism of this workshop manual
  1
• 1.2 General repair notes
  2
• 1.3 Gearbox
  2
• 1.4 Torque converter
  2
• 1.5 ATF
  2
• 1.6 Automatic gearbox control unit J217 with fuzzy logic
  2
• 1.7 Control units in vehicle
  2
• 1.8 Information on “09G gearbox”
  2
• 1.9 Tools
  2
• 1.10 Gearbox
  3
• 1.11 Gaskets, seals and oil
  4
• 1.12 Nuts and bolts
  4
• 1.13 Electrical components
  4
• 1.14 Guided fault finding, vehicle self-diagnosis and testing
  5
• 2 Gearbox identification
  6
• 2.1 Gearbox codes
  6
• 3 Capacities
  7
• 3.1 Planetary gearbox and final drive
  7
• 4 Identification codes, engine allocation, Polo 2007 ►
  8
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Identification of torque converter
  9
• 1.2 Draining torque converter
  9
• 1.3 Removing and installing torque converter oil seal
  9
• 1.4 Installing torque converter
  10
• Controls, housing
  11
• 1 Connecting »tester«
  11
• 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051
  11
• 2 Electrical and electronic components and their locations
  13
• 3 Multifunction switch F125
  17
• 3.1 Removing multifunction switch F125
  17
• 3.2 Installing multifunction switch F125
  18
• 3.3 Adjusting multifunction switch F125
  19
• 4 Repairing selector mechanism
  21
• 4.1 Assembly overview - selector mechanism
  21
• 4.2 Removing and installing selector mechanism
  22
• 4.3 Removing and installing selector lever handle
  25
• 4.4 Removing and installing selector lever cable
  26
• 4.5 Checking selector lever cable
  28
• 4.6 Adjusting selector lever cable
  29
• 4.7 Checking selector mechanism
  30
• 4.8 Removing and installing selector lever lock solenoid N110
  31
• 4.9 Removing and installing locking cable
  33
• 4.10 Adjusting locking cable
  36
• 4.11 Checking operation of the ignition key withdrawal lock
  37
• 5 Removing and installing gearbox
  39
• 5.1 Removing gearbox, Polo 2007 with 1.4 l - 59 kW engine
  39
• 5.2 Installing gearbox, Polo 2007 with 1.4 l - 59 kW engine
  48
• 5.3 Removing gearbox, Polo 2007 with 1.6 l - 77 kW engine
  50
• 5.4 Installing gearbox, Polo 2007 with 1.6 l - 77 kW engine
  58
• 6 Transporting gearbox
  60
• 7 Checking ATF level and topping up
  61
• 7.1 Checking ATF level
  62
• 7.2 Topping up ATF
  63
• 7.3 Draining and filling ATF
  64
• 8 ATF cooler
  65
• 8.1 Assembly overview - ATF cooler
  65
• Gears, control
  66
• 1 Renewing oil seal for selector shaft
  66
• 2 Removing and installing ATF pan
  67
• 2.1 Removing
  67
• 2.2 Installing
  68
• 3 Removing and installing ATF strainer
  70
• 3.1 Removing
  70
• 3.2 Installing
  70
• 4 Removing and installing valve body
  71
• 4.1 Overview - valve chest
  71
• 4.2 Removing valve body
  73
• 4.3 Installing valve body
  76
• 4.4 Torque settings
  80
• 5 Removing and installing wiring harness for solenoid valves and senders
  81
• 5.1 Removing
  81
• 5.2 Installing
  81
• 5.3 Removing and installing gearbox input speed sender G182
  81
• 5.4 Removing and installing gearbox output speed sender G195
  82
• Final drive - rear differential
  84
• 1 Renewing oil seals for flange shafts
  84
• 1.1 Renewing oil seal for flange shaft
  84