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6-speed-automatic-gearbox-09G

For Polo

Original Volkswagen repair manual


8,75 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.178 KB

90 Sites

Detailed technical data

Immediately readable

This repair manual contains: Torque converter, Connecting »tester«, Electrical and electronic components and their locations, Multifunction switch F125, Removing and installing gearbox and Renewing oil seal for selector shaft. Show more
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Repair manual Polo 6-speed-automatic-gearbox-09G PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Suggestions and criticism, general repair notes
    1
  • 1.1 Suggestions and criticism of this workshop manual
    1
  • 1.2 General repair notes
    2
  • 1.3 Gearbox
    2
  • 1.4 Torque converter
    2
  • 1.5 ATF
    2
  • 1.6 Automatic gearbox control unit J217 with fuzzy logic
    2
  • 1.7 Control units in vehicle
    2
  • 1.8 Information on “09G gearbox”
    2
  • 1.9 Tools
    2
  • 1.10 Gearbox
    3
  • 1.11 Gaskets, seals and oil
    4
  • 1.12 Nuts and bolts
    4
  • 1.13 Electrical components
    4
  • 1.14 Guided fault finding, vehicle self-diagnosis and testing
    5
  • 2 Gearbox identification
    6
  • 2.1 Gearbox codes
    6
  • 3 Capacities
    7
  • 3.1 Planetary gearbox and final drive
    7
  • 4 Identification codes, engine allocation, Polo 2007 ►
    8
  • Torque converter
    9
  • 1 Torque converter
    9
  • 1.1 Identification of torque converter
    9
  • 1.2 Draining torque converter
    9
  • 1.3 Removing and installing torque converter oil seal
    9
  • 1.4 Installing torque converter
    10
  • Controls, housing
    11
  • 1 Connecting »tester«
    11
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051
    11
  • 2 Electrical and electronic components and their locations
    13
  • 3 Multifunction switch F125
    17
  • 3.1 Removing multifunction switch F125
    17
  • 3.2 Installing multifunction switch F125
    18
  • 3.3 Adjusting multifunction switch F125
    19
  • 4 Repairing selector mechanism
    21
  • 4.1 Assembly overview - selector mechanism
    21
  • 4.2 Removing and installing selector mechanism
    22
  • 4.3 Removing and installing selector lever handle
    25
  • 4.4 Removing and installing selector lever cable
    26
  • 4.5 Checking selector lever cable
    28
  • 4.6 Adjusting selector lever cable
    29
  • 4.7 Checking selector mechanism
    30
  • 4.8 Removing and installing selector lever lock solenoid N110
    31
  • 4.9 Removing and installing locking cable
    33
  • 4.10 Adjusting locking cable
    36
  • 4.11 Checking operation of the ignition key withdrawal lock
    37
  • 5 Removing and installing gearbox
    39
  • 5.1 Removing gearbox, Polo 2007 with 1.4 l - 59 kW engine
    39
  • 5.2 Installing gearbox, Polo 2007 with 1.4 l - 59 kW engine
    48
  • 5.3 Removing gearbox, Polo 2007 with 1.6 l - 77 kW engine
    50
  • 5.4 Installing gearbox, Polo 2007 with 1.6 l - 77 kW engine
    58
  • 6 Transporting gearbox
    60
  • 7 Checking ATF level and topping up
    61
  • 7.1 Checking ATF level
    62
  • 7.2 Topping up ATF
    63
  • 7.3 Draining and filling ATF
    64
  • 8 ATF cooler
    65
  • 8.1 Assembly overview - ATF cooler
    65
  • Gears, control
    66
  • 1 Renewing oil seal for selector shaft
    66
  • 2 Removing and installing ATF pan
    67
  • 2.1 Removing
    67
  • 2.2 Installing
    68
  • 3 Removing and installing ATF strainer
    70
  • 3.1 Removing
    70
  • 3.2 Installing
    70
  • 4 Removing and installing valve body
    71
  • 4.1 Overview - valve chest
    71
  • 4.2 Removing valve body
    73
  • 4.3 Installing valve body
    76
  • 4.4 Torque settings
    80
  • 5 Removing and installing wiring harness for solenoid valves and senders
    81
  • 5.1 Removing
    81
  • 5.2 Installing
    81
  • 5.3 Removing and installing gearbox input speed sender G182
    81
  • 5.4 Removing and installing gearbox output speed sender G195
    82
  • Final drive - rear differential
    84
  • 1 Renewing oil seals for flange shafts
    84
  • 1.1 Renewing oil seal for flange shaft
    84
Manufacturer's designation 6-speed-automatic-gearbox-09G
Manufacturer Volkswagen
Suitable for Polo (2005 - 2007)
Suitable car types 9N4
Transmission designations 09G
Transmission types GJY, HTP, HTS, GKA, HDN, HFX, HFZ, HGA, HHG, HHP, HLP, HMD, HRM, HRN, HTN, HTQ, HTU, HVW, HVX, HXJ, HXK, 09G, FUH, GHE, GJZ, HFU, HFT, HFS, HFR, GXY, GSY, GKC, GKB, GJX, GGZ, FUJ, FXA, HHH, HTR, JTV, JTW, JTY, JUB, JUC, JUD, JUF, JUG, JUH, KGJ, KGK, KBV, HFY, JTX, JYY, JZV, KGM, KGN, KGS, KGT, KGU, KGV, KGR, KGH, KGP, KGL, KGG, KGQ, KJN, KKQ, KLQ, KPG, KPH, KRA, KRB, KRC, LDH, MAM, MAN, MCS, MFZ, MHD, JTZ, JUA, HTK, HTM, JUJ
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