General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 1.2 Safety measures when working with pyrotechnic components
  2
• 1.4 Additional safety regulations for side airbag
  4
• 1.5 Additional safety instructions for curtain airbag
  4
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.8 Checking airbag securing parts after an accident
  8
• 1.9 Accident without airbag triggering
  9
• 1.10 Checking seat belts
  9
• 1.11 Check belt webbing
  9
• 1.12 Checking inertia reel (locking mechanism)
  11
• 1.13 Visually checking belt buckle
  11
• 1.14 Check operation of belt buckle
  11
• 1.15 Checking belt relays, and buckle tongues
  12
• 1.16 Checking securing parts and anchorage points after an accident
  12
• 1.18 Checking child seat anchors after an accident
  13
• 1.19 Safety instructions for automatic anti-dazzle interior mirror
  13
• 2 Repair notes
  14
• 2.1 Contact corrosion
  14
• 2.2 Pipe/wire routing and attachment
  14
• Interior equipment
  15
• 1 Compartments/covers
  15
• 1.1 Overview of fitting locations - storage compartments/covers
  15
• 1.2 Assembly overview - centre storage compartment
  16
• 1.3 Assembly overview - driver side footwell cover
  17
• 1.4 Assembly overview - driver side dash panel cover
  18
• 1.5 Assembly overview - steering column trim
  19
• 1.6 Assembly overview - storage compartment on driver side
  20
• 1.7 Assembly overview - glove compartment
  21
• 1.8 Assembly overview - storage compartment in headliner
  22
• 1.9 Removing and installing centre storage compartment
  23
• 1.10 Removing and installing driver side footwell cover
  24
• 1.11 Removing and installing driver side storage compartment
  26
• 1.12 Removing and installing dash panel cover on driver side
  27
• 1.13 Removing and installing upper steering column trim
  28
• 1.14 Removing and installing lower steering column trim
  29
• 1.15 Removing and installing glove compartment
  31
• 1.16 Removing and installing glove compartment cover
  33
• 1.17 Removing and installing restrictor for glove compartment cover
  33
• 1.18 Service position for glove compartment cover
  35
• 1.19 Removing and installing headliner storage compartment
  36
• 1.20 Removing and installing footwell cover on front passenger side
  38
• 2 Equipment
  39
• 2.1 Assembly overview - sun visors
  39
• 2.2 Removing and installing sun visor
  40
• 2.3 Removing and installing sun visor centre mount
  42
• 2.4 Removing and installing roof grab handle
  43
• 3 Centre console
  47
• 3.1 Assembly overview - centre console
  47
• 3.2 Removing and installing rear centre console trim
  49
• 3.3 Removing and installing front ashtray
  49
• 3.4 Removing and installing centre console insert
  50
• 3.5 Removing and installing centre console trim in front footwell
  52
• 3.6 Removing and installing centre console
  53
• 3.7 Removing and installing centre console bracket
  58
• 3.8 Removing and installing trim for operating and display unit
  61
• 4 Front centre armrest
  62
• 4.1 Assembly overview - front centre armrest
  62
• 4.2 Removing and installing front centre armrest
  62
• 5 On inside
  65
• 5.1 Assembly overview - interior mirror
  65
• 5.2 Removing and installing interior mirror
  68
• 5.3 Bonding retaining plate for interior mirror
  79
• Passenger protection
  85
• 1 Seat belts
  85
• 1.1 Overview of fitting locations - seat belts and anchorage points
  85
• 1.2 Assembly overview - front three-point seat belt
  88
• 1.3 Assembly overview - rear outer three-point seat belt
  91
• 1.4 Assembly overview - rear centre three-point seat belt
  92
• 1.5 Assembly overview - three-point seat belt, 3rd row
  93
• 1.6 Assembly overview - front belt buckle
  94
• 1.7 Assembly overview - rear belt buckle
  95
• 1.8 Removing and installing front three-point seat belt
  97
• 1.9 Removing and installing rear three-point seat belt
  104
• 1.10 Removing and installing front belt guide
  108
• 1.11 Removing and installing front belt end fitting
  108
• 1.12 Removing and installing rear outer belt end fitting
  110
• 1.13 Removing and installing rear centre belt end anchor
  111
• 1.14 Removing and installing belt height adjuster
  112
• 1.15 Removing and installing front belt buckle
  113
• 1.16 Removing and installing rear belt buckle
  115
• 2 Child seat anchors
  119
• 2.1 Assembly overview - rear child seat anchors
  119
• 2.2 Removing and installing guide for ISOFIX child seat anchor
  120
• 2.3 Removing and installing cover for Top Tether child seat anchor
  120
• 3 Airbag system
  122
• 3.1 Overview of fitting locations - airbag system
  122
• 4 Airbag control unit
  125
• 4.1 Assembly overview - airbag control unit
  125
• 4.2 Removing and installing airbag control unit J234
  125
• 5 Driver's airbag
  128
• 5.1 Assembly overview - driver side airbag
  128
• 5.2 Removing and installing airbag unit with igniter
  130
• 5.3 Renewing connector on airbag
  135
• 6 Front passenger side airbag
  137
• 6.1 Assembly overview - front passenger side airbag
  137
• 6.2 Removing and installing front passenger side airbag unit with igniter
  138
• 7 Side airbags
  143
• 7.1 Assembly overview – front side airbag
  143
• 7.2 Assembly overview - rear side airbag
  143
• 7.3 Removing and installing front side airbag with igniter
  144
• 7.4 Removing and installing rear side airbag with igniter
  147
• 8 Curtain airbags
  149
• 8.1 Assembly overview - curtain airbag
  149
• 8.2 Removing and installing curtain airbag with igniter
  149
• 9 Knee airbags
  155
• 9.1 Assembly overview - knee airbag
  155
• 9.2 Removing and installing knee airbag with igniter
  156
• 10 Airbag crash sensors
  159
• 10.1 Overview of fitting locations - airbag crash sensors
  159
• 10.2 Removing and installing front airbag crash sensor, driver side G190
  160
• 10.3 Removing and installing front side airbag crash sensor G179/G180
  163
• 10.4 Removing and installing rear side airbag crash sensor G256/G257
  167
• 11 Seat position sensor
  170
• 11.1 Assembly overview - seat position sensor
  170
• 11.2 Removing and installing seat position sensor
  170
• 12 Seat belt verification
  173
• 12.1 Removing and installing Seat occupied sensor, front passenger side G128
  173
• 13 Pedestrian protection
  174
• 13.1 Assembly overview - pedestrian protection
  174
• 13.2 Removing and installing centre crash sensor for pedestrian protection G693
  176
• 13.4 Removing and installing trigger for pedestrian protection G598/G599
  180
• 13.5 Remove and installing front pressure hose sensor for pedestrian protection G579
  183
• 14 Seat occupied recognition
  185
• 14.1 Assembly overview - seat occupied recognition
  185
• 14.2 Removing and installing seat occupied recognition sensor
  186
• 14.3 Removing and installing seat occupied recognition control unit
  190
• 14.4 Removing and installing bracket for seat occupied recognition control unit J706
  192
• 14.5 Importers reporting obligation
  193
• Trim, insulation
  195
• 1 Front door trims
  195
• 1.1 Assembly overview - front door trim
  195
• 1.2 Removing and installing front door trim
  197
• 1.3 Removing and installing interior door handle
  201
• 1.4 Removing and installing trim
  203
• 2 Rear door trims
  206
• 2.1 Assembly overview - rear door trim
  206
• 2.2 Removing and installing interior door handle
  207
• 2.3 Removing and installing rear door trim
  208
• 2.4 Removing and installing trim
  213
• 3 Dash panel
  215
• 3.1 Assembly overview - dash panel
  215
• 3.2 Assembly overview - cover and trim for Head-up Display
  216
• 3.3 Removing and installing dash panel end cover
  217
• 3.4 Removing and installing dash panel trim
  218
• 3.5 Removing and installing light switch trim
  219
• 3.6 Removing and installing radio/navigation system mounting frame
  220
• 3.7 Removing and installing dash panel
  221
• 3.8 Removing and installing trim for Head-up Display
  231
• 3.9 Removing and installing cover for Head-up Display
  232
• 3.10 Removing and installing dash panel vents
  234
• 3.11 Removing and installing side defroster vent
  235
• 3.12 Removing and installing dash panel insert trim
  236
• 4 Central tube for dash panel
  240
• 4.1 Assembly overview - central tube for dash panel
  240
• 4.2 Removing and installing central tube for dash panel
  242
• 4.3 Removing and installing crash bar
  248
• 5 Interior trims
  250
• 5.1 Overview of fitting locations - interior trims
  250
• 5.2 Assembly overview - sill panel moulding
  251
• 5.3 Assembly overview - A-pillar trim
  252
• 5.4 Assembly overview – B-pillar trim
  255
• 5.5 Assembly overview – C-pillar trim
  256
• 5.6 Assembly overview – foot rest and floor covering
  257
• 5.7 Removing and installing sill panel moulding
  259
• 5.8 Removing and installing A-pillar trim
  261
• 5.9 Removing and installing A-pillar gap cover
  270
• 5.10 Removing and installing B-pillar trim
  271
• 5.11 Removing and installing C-pillar trim
  274
• 5.12 Removing and installing foot rest
  276
• 5.13 Removing and installing floor covering
  279
• 6 Luggage compartment trims
  282
• 6.1 Overview of fitting locations - luggage compartment trims
  282
• 6.2 Assembly overview - luggage compartment side trim
  284
• 6.3 Assembly overview - luggage compartment floor
  286
• 6.4 Assembly overview - lower rear lid trim
  287
• 6.5 Assembly overview - upper rear lid trim
  288
• 6.6 Removing and installing lower rear lid trim
  289
• 6.7 Removing and installing upper rear lid trim
  291
• 6.8 Removing and installing luggage compartment side trim
  292
• 6.9 Removing and installing armrest
  295
• 6.10 Removing and installing luggage compartment cover
  296
• 6.11 Removing and installing securing hook for luggage compartment cover
  297
• 6.12 Removing and installing lock carrier trim
  298
• 6.13 Removing and installing fastening rings
  300
• 6.14 Removing and installing reinforcement
  301
• 6.15 Removing and installing support for luggage compartment floor
  302
• 6.16 Removing and installing bag hooks
  303
• 7 Roof trims
  304
• 7.1 Assembly overview – moulded headliner
  304
• 7.2 Removing and installing moulded headlining
  304
• 7.3 Installing roof reinforcement to body
  308
• Seat frames
  312
• 1 Overview of seat variants
  312
• 1.1 Overview of fitting locations - seat variants
  312
• 1.2 Mounting front seat on seat repair stand
  313
• 2 Front seats
  316
• 2.1 Overview of fitting locations - electrical and electronic components
  317
• 2.2 Assembly overview - front seat
  321
• 2.3 Assembly overview – front backrest
  327
• 2.4 Assembly overview - seat pan
  329
• 2.5 Assembly overview - seat height adjustment
  335
• 2.6 Assembly overview - seat depth adjustment
  336
• 2.7 Assembly overview - folding tray table
  337
• 2.8 Assembly overview – fire extinguisher
  338
• 2.9 Removing and installing front seat
  339
• 2.10 Removing front seat if seat longitudinal adjustment motor V28/V31 is defective
  343
• 2.11 Connecting and disconnecting airbag adapter
  347
• 2.12 Removing and installing handle for seat height adjustment
  348
• 2.13 Removing and handle for installing backrest adjustment
  349
• 2.14 Removing and installing seat trim on tunnel side
  350
• 2.15 Removing and installing seat trim on sill side
  352
• 2.16 Removing and installing bracket for seat trim
  359
• 2.17 Removing and installing lumbar support
  362
• 2.18 Removing and installing seat depth adjustment unit
  364
• 2.19 Removing and installing seat height adjustment unit
  369
• 2.21 Removing and installing seat rake adjustment unit
  373
• 2.22 Removing and installing lumbar support adjustment unit
  375
• 2.23 Removing and installing backrest adjustment unit
  377
• 2.24 Removing and installing front backrest
  379
• 2.25 Removing and installing head restraint
  382
• 2.26 Removing and installing head restraint guide
  383
• 2.27 Removing and installing storage compartment
  383
• 2.28 Removing and installing fire extinguisher holder on seat frame
  385
• 2.29 Removing and installing fire extinguisher holder
  386
• 2.30 Removing and installing lumbar support adjustment switch E176/E177
  387
• 2.31 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  387
• 2.32 Removing and installing seat adjustment operating unit E470/E471
  389
• 2.33 Removing and installing massage control unit J740
  390
• 2.35 Disconnecting and connecting modular wire routing
  391
• 3 Seats, 2nd row
  393
• 3.1 Assembly overview - bench seat/individual seats
  393
• 3.2 Assembly overview - locking mechanism
  395
• 3.3 Assembly overview - load-through hatch and centre armrest
  396
• 3.4 Removing and installing bench seat/individual seats
  398
• 3.5 Removing and installing through-loading aperture
  402
• 3.6 Removing and installing seat trim
  403
• 3.7 Removing and installing head restraint
  405
• 3.8 Removing and installing head restraint guide
  405
• 3.9 Removing and installing backrest cover panel
  406
• 3.10 Removing and installing trim for locking mechanism
  408
• 3.11 Removing and installing locking mechanism for rear seat backrest
  410
• 3.12 Removing and installing locking mechanism for load-through hatch
  412
• 3.13 Removing and installing centre armrest
  413
• 4 Seats, 3rd row
  419
• 4.1 Assembly overview - bench seat/individual seats
  419
• 4.2 Removing and installing seat
  421
• 4.3 Removing and installing head restraint
  423
• 4.4 Removing and installing head restraint guide
  423
• 4.5 Removing and installing trim for locking mechanism
  424
• 4.6 Removing and installing seat trim on sill side
  425
• 4.7 Removing and installing locking mechanism for rear seat backrest
  426
• 4.8 Removing and installing backrest cover panel
  428
• Seat - padding, covers
  430
• 1 Front seat covers and padding
  430
• 1.1 Assembly overview - cover and padding for seat pan
  430
• 1.2 Assembly overview - cover and padding for backrest
  432
• 1.3 Assembly overview - seat heating element
  433
• 1.4 Assembly overview - backrest heater element
  434
• 1.5 Removing and installing cover and padding for seat pan
  435
• 1.6 Removing and installing backrest cover and backrest padding
  438
• 1.7 Separating cover and padding on seat pan
  443
• 1.8 Separating cover and padding on backrest
  446
• 1.9 Removing and installing seat heating element Z6/Z8
  450
• 1.10 Removing and installing backrest heating element Z7/Z9
  451
• 2 Second row seat covers and padding
  452
• 2.1 Assembly overview - cover and padding for bench seat
  452
• 2.2 Assembly overview - rear seat backrest cover and padding
  454
• 2.3 Assembly overview - seat heating element
  456
• 2.4 Removing and installing covers and padding
  457
• 2.5 Separating cover and padding
  462
• 2.6 Removing and installing seat heating element
  466
• 2.7 Removing and installing backrest heating element
  467
• 3 Third row seat covers and padding
  468
• 3.1 Assembly overview - cover and padding for bench seat
  468
• 3.2 Assembly overview - rear seat backrest cover and padding
  468
• 3.3 Removing and installing covers and padding
  469
• 3.4 Separating cover and padding
  472