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Home » Manuals » 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)

4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)

For Tiguan [MX]

Original Volkswagen repair manual


41,48 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

60.041 KB

618 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual Tiguan [MX] 4-cyl. common rail PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on the SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    8
  • 3.5 Fitting radiator and condensers
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    27
  • 1.4 Installing engine
    29
  • 2 Assembly mountings
    34
  • 2.1 Assembly overview – assembly mountings
    34
  • 2.2 Removing and installing engine mounting
    36
  • 2.3 Removing and installing gearbox mounting
    37
  • 2.4 Removing and installing pendulum support
    39
  • 2.5 Supporting engine in installation position
    41
  • 2.6 Adjusting assembly mountings
    51
  • 2.7 Checking adjustment of assembly mountings
    53
  • 3 Engine cover panel
    55
  • 3.1 Removing and installing engine cover
    55
  • Crankshaft group
    56
  • 1 Cylinder block (pulley end)
    56
  • 1.1 Assembly overview - cylinder block (pulley end)
    56
  • 1.2 Assembly overview - sealing flange, belt pulley end
    59
  • 1.3 Removing and installing poly-V belt
    60
  • 1.4 Removing and installing tensioner for poly V-belt
    61
  • 1.5 Removing and installing vibration damper
    62
  • 1.6 Removing and installing bracket for ancillaries
    63
  • 1.7 Removing and installing engine support
    65
  • 1.8 Removing and installing sealing flange on pulley end
    66
  • 2 Cylinder block, gearbox end
    71
  • 2.1 Assembly overview - cylinder block, gearbox end
    71
  • 2.2 Removing and installing flywheel
    74
  • 2.3 Removing and installing sealing flange on gearbox side
    75
  • 3 Crankshaft
    99
  • 3.1 Assembly overview - crankshaft
    99
  • 3.2 Crankshaft dimensions
    101
  • 3.3 Measuring axial clearance of crankshaft
    101
  • 3.4 Renewing needle bearing in crankshaft
    102
  • 4 Pistons and conrods
    106
  • 4.1 Assembly overview - pistons and conrods
    106
  • 4.2 Removing and installing pistons
    111
  • 4.3 Measuring piston projection at TDC
    113
  • 4.4 Checking pistons and cylinder bores
    115
  • 4.5 Checking radial clearance of conrods
    118
  • Cylinder head, valve gear
    119
  • 1 Cylinder head
    119
  • 1.1 Assembly overview - cylinder head
    119
  • 1.2 Assembly overview - cylinder head cover
    123
  • 1.3 Removing and installing cylinder head
    125
  • 1.4 Removing and installing cylinder head cover
    137
  • 1.5 Removing and installing injector seals
    138
  • 1.6 Removing and installing camshaft housing
    139
  • 1.7 Checking compression
    147
  • 2 Toothed belt drive
    150
  • 2.1 Assembly overview - toothed belt cover
    150
  • 2.2 Assembly overview - toothed belt
    151
  • 2.3 Removing and installing toothed belt guard
    153
  • 2.4 Removing and installing toothed belt
    157
  • 2.5 Removing toothed belt from camshaft
    170
  • 3 Valve gear
    180
  • 3.1 Assembly overview - valve gear
    180
  • 3.2 Measuring axial play of camshaft
    182
  • 3.3 Removing and installing camshaft oil seal
    183
  • 3.4 Checking hydraulic compensation elements
    185
  • 3.5 Removing and installing valve stem seals
    186
  • 4 Inlet and exhaust valves
    203
  • 4.1 Checking valve guides
    203
  • 4.2 Checking valves
    204
  • 4.3 Valve dimensions
    204
  • Lubrication
    206
  • 1 Sump, oil pump
    206
  • 1.1 Assembly overview - sump/oil pump
    206
  • 1.2 Engine oil:
    210
  • 1.3 Removing and installing lower part of sump
    210
  • 1.4 Removing and installing upper part of sump
    215
  • 1.5 Removing and installing oil pump
    219
  • 1.6 Removing and installing oil level and oil temperature sender G266
    219
  • 2 Engine oil cooler
    221
  • 3 Oil filter, oil pressure switch
    222
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    222
  • 3.2 Assembly overview - oil pressure switches/oil pressure control
    224
  • 3.3 Removing and installing oil pressure sender G10
    225
  • 3.4 Checking oil pressure
    226
  • 3.5 Removing and installing oil filter housing
    227
  • 3.6 Removing and installing oil pressure regulating valve N428
    229
  • 3.7 Removing and installing piston cooling jet control valve N522
    230
  • 4 Oil circuit
    231
  • 4.1 Removing and installing oil supply line
    231
  • 4.2 Removing and installing oil return line for turbocharger
    232
  • Cooling
    234
  • 1 Cooling system/coolant
    234
  • 1.1 Connection diagram - coolant hoses
    234
  • 1.2 Checking cooling system for leaks
    236
  • 1.3 Draining coolant
    239
  • 1.4 Filling with coolant
    241
  • 1.5 Checking filling quality of cooling system
    260
  • 1.6 Checking electric vacuum pump VAS 6096/2
    262
  • 1.7 Flushing cooling system
    263
  • 2 Coolant pump, regulation of cooling system
    285
  • 2.1 Assembly overview - coolant pump, thermostat
    285
  • 2.2 Assembly overview - electric coolant pump
    288
  • 2.3 Assembly overview - coolant temperature sender
    290
  • 2.4 Removing and installing electric coolant pump
    292
  • 2.5 Removing and installing coolant pump
    300
  • 2.6 Removing and installing coolant distribution module
    302
  • 2.7 Removing and installing coolant regulating valve N515
    304
  • 2.8 Removing and installing coolant temperature sender G62
    306
  • 2.9 Removing and installing engine outlet coolant temperature sender G82
    308
  • 2.10 Removing and installing coolant temperature sender for charge air cooler G1130
    310
  • 3 Coolant pipes
    313
  • 3.1 Assembly overview - coolant pipes
    313
  • 3.2 Removing and installing coolant pipes
    314
  • 4 Radiator, radiator fan
    322
  • 4.1 Assembly overview - radiator/radiator fan
    322
  • 4.2 Assembly overview – radiator cowl and radiator fan
    325
  • 4.3 Removing and installing radiator
    326
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    328
  • 4.5 Removing and installing radiator cowl
    334
  • 4.6 Removing and installing radiator fan
    335
  • Turbocharging/supercharging
    337
  • 1 Turbocharger
    337
  • 1.1 Assembly overview - turbocharger
    337
  • 1.2 Removing and installing turbocharger
    340
  • 1.3 Removing and installing connection for turbocharger
    345
  • 2 Charge air system
    347
  • 2.1 Assembly overview - charge air system
    347
  • 2.2 Removing and installing charge pressure sender GX26
    347
  • 2.3 Checking charge air system for leaks
    347
  • 2.4 Removing and installing air pipe
    350
  • 2.5 Checking charge air cooler for leaks
    351
  • Mixture preparation - injection
    357
  • 1 Injection system
    357
  • 1.1 Schematic overview - fuel system
    357
  • 1.2 Overview of fitting locations - injection system
    359
  • 1.3 Filling/bleeding fuel system
    371
  • 1.4 Checking fuel system for leaks
    371
  • 2 Injectors/high-pressure accumulator (rail)
    373
  • 2.1 Assembly overview - injectors
    373
  • 2.2 Assembly overview - fuel rail
    375
  • 2.3 Adapting correction values for injectors
    376
  • 2.4 Testing injectors
    377
  • 2.5 Checking return flow rate of injectors with engine running
    378
  • 2.6 Checking return flow rate of injectors at starter speed
    381
  • 2.7 Testing jammed-open injectors
    383
  • 2.8 Removing and installing injectors
    385
  • 2.9 Removing and installing high-pressure lines
    389
  • 2.10 Removing and installing fuel rail
    394
  • 3 Air filter
    399
  • 3.1 Assembly overview - air filter housing
    399
  • 3.2 Removing and installing air filter housing
    401
  • 3.3 Removing and installing air guide on lock carrier
    403
  • 4 Intake manifold
    405
  • 4.1 Assembly overview – intake manifold
    405
  • 4.2 Removing and installing intake manifold
    410
  • 4.3 Removing and installing throttle valve module GX3
    417
  • 5 Senders and sensors
    420
  • 5.1 Removing and installing fuel pressure regulating valve N276
    420
  • 5.2 Checking fuel pressure regulating valve N276
    422
  • 5.3 Removing and installing fuel pressure sender G247
    423
  • 5.4 Removing and installing air mass measurement module GX35
    425
  • 5.5 Removing and installing pressure differential sender G505
    427
  • 5.6 Removing and installing NOx sender 2 G687
    429
  • 5.7 Removing and installing NOx sender 3 G932
    430
  • 5.10 Removing and installing NOx sender G295
    433
  • 5.11 Removing and installing particle sensor G784
    435
  • 6 Engine control unit
    439
  • 6.1 Removing and installing engine control unit J623
    439
  • 6.2 Removing and installing engine control unit J623 (with protective housing)
    440
  • 7 High-pressure pump
    447
  • 7.1 Assembly overview - high-pressure pump
    447
  • 7.2 Removing and installing high-pressure pump
    447
  • 8 Lambda probe
    452
  • 8.1 Assembly overview - Lambda probe
    452
  • 8.2 Removing and installing Lambda probe
    453
  • Exhaust system
    455
  • 1 Exhaust pipes and silencers
    455
  • 1.1 Assembly overview – silencers
    455
  • 1.2 Assembly overview - front exhaust pipe
    456
  • 1.3 Separating exhaust pipes from silencers
    460
  • 1.4 Removing and installing silencer
    461
  • 1.5 Aligning exhaust system free of stress
    462
  • 1.6 Checking exhaust system for leaks
    462
  • 1.7 Installation position of clamp
    463
  • 1.8 Align end exhaust pipes
    464
  • 2 Emission control
    465
  • 2.1 Assembly overview – emission control
    465
  • 2.2 Removing and installing emission control module
    467
  • 2.3 Removing and installing exhaust flap control unit J883
    475
  • 2.4 Removing and installing ammonia traps
    477
  • 3 SCR system (selective catalytic reduction)
    480
  • 3.1 Overview of fitting locations – SCR system (selective catalytic reduction)
    480
  • 3.2 Assembly overview - tank for reducing agent
    486
  • 3.3 Assembly overview – filler tube for reducing agent tank
    494
  • 3.4 Assembly overview - reducing agent supply line
    498
  • 3.5 Assembly overview - delivery unit for reducing agent metering system GX19
    508
  • 3.6 Removing and installing reducing agent tank
    509
  • 3.7 Removing and installing front section of reducing agent supply line
    522
  • 3.9 Removing and installing injector for reduction agent N474
    528
  • 3.10 Removing and installing injector 2 for reducing agent N758
    531
  • 3.11 Removing and installing control unit for reducing-agent heater J891
    533
  • 3.12 Assembly overview - injector for reducing agent N474
    544
  • 3.13 Assembly overview – injector 2 for reducing agent N758
    545
  • 3.14 Draining reducing agent tank
    546
  • 3.15 Removing and installing middle section of reducing agent supply line
    550
  • 3.16 Removing and installing rear section of reducing agent supply line
    551
  • 3.17 Removing and installing filler pipe for reducing agent tank
    559
  • 3.18 Disconnecting reducing agent supply line
    568
  • 3.19 SCR - resetting learnt values
    573
  • 4 Exhaust gas temperature regulation
    575
  • 4.1 Assembly overview – exhaust gas temperature regulation
    575
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    576
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    578
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    580
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    582
  • 5 Exhaust gas recirculation
    586
  • 5.1 Assembly overview – exhaust gas recirculation
    586
  • 5.2 Removing and installing exhaust gas recirculation cooler
    589
  • 5.3 Removing and installing exhaust gas recirculation valve 1 GX5
    592
  • 5.4 Removing and installing exhaust gas recirculation valve 2 GX6
    593
  • 5.5 Removing and installing exhaust gas recirculation temperature sensor G98
    594
  • 5.6 Checking exhaust gas recirculation cooler for leaks
    595
  • Glow plug system
    601
  • 1 Glow plug system
    601
  • 1.1 Assembly overview - glow plug system
    601
  • 1.2 Removing and installing glow plug
    603
  • 1.3 Removing and installing automatic glow period control unit J179
    607
  • 1.4 Removing and installing Hall sender G40
    608
  • 1.5 Removing and installing engine speed sender G28
    608
Manufacturer's designation 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >)
Suitable car types BW2
Engine code DTSA, DTUA
Category Reparaturanleitung

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