General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety precautions when working on vehicles with a start/stop system
  1
• 1.3 Safety measures when working with pyrotechnic components
  2
• 1.5 Additional safety regulations for side airbag
  4
• 1.6 Additional safety instructions for curtain airbag
  5
• 1.7 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.11 Checking airbag securing parts after an accident
  8
• 1.12 Accident without airbag triggering
  8
• 1.13 Checking seat belts
  9
• 1.14 Check belt webbing
  9
• 1.15 Checking inertia reel (locking mechanism)
  10
• 1.16 Visually checking belt buckle
  11
• 1.17 Check operation of belt buckle
  11
• 1.18 Checking belt relays, and buckle tongues
  11
• 1.19 Checking securing parts and anchorage points after an accident
  11
• 1.21 Checking child seat anchors after an accident
  12
• 2 Repair instructions
  13
• 2.1 Contact corrosion
  13
• 2.2 Routing and attachment of lines
  13
• Interior equipment
  14
• 1 Compartments/covers
  14
• 1.1 Overview of fitting locations – compartments/covers
  14
• 1.2 Assembly overview – dash panel cover on driver side
  15
• 1.3 Assembly overview - steering column trim
  16
• 1.4 Assembly overview – glove compartment
  17
• 1.5 Assembly overview - storage compartment in headliner
  18
• 1.6 Removing and installing dash panel cover on driver side
  20
• 1.7 Removing and installing upper steering column trim
  21
• 1.8 Removing and installing lower steering column trim
  23
• 1.9 Removing and installing footwell cover on front passenger side
  24
• 1.10 Removing and installing glove compartment
  24
• 1.11 Removing and installing glove compartment cover
  27
• 1.12 Service position for glove compartment cover
  28
• 1.13 Removing and installing restrictor for glove compartment cover
  29
• 1.14 Removing and installing headliner storage compartment
  29
• 2 Equipment
  33
• 2.1 Assembly overview – sun visors
  33
• 2.2 Removing and installing sun visor
  34
• 2.3 Removing and installing sun visor centre mount
  36
• 2.4 Removing and installing roof grab handle
  37
• 2.5 Removing and installing bracket for roof grab handle
  39
• 3 Centre console
  41
• 3.1 Removing and installing rear centre console trim
  41
• 3.2 Removing and installing centre console cover
  42
• 3.3 Removing and installing centre console insert
  43
• 3.4 Removing and installing centre console front storage compartment
  44
• 3.5 Removing and installing centre console
  45
• 3.6 Removing and installing centre console bracket
  48
• 4 Front centre armrest
  52
• 4.1 Removing and installing front centre armrest
  52
• 5 On inside
  54
• 5.1 Assembly overview – interior mirror
  54
• 5.2 Removing and installing interior mirror
  57
• Passenger protection
  64
• 1 Seat belts
  64
• 1.1 Overview of fitting locations – seat belts and anchorage points
  64
• 1.2 Assembly overview – front three-point seat belt
  66
• 1.3 Assembly overview – rear outer three-point seat belt
  68
• 1.4 Assembly overview – rear centre three-point seat belt
  68
• 1.5 Assembly overview – front belt buckle
  69
• 1.6 Assembly overview – rear belt buckle
  70
• 1.7 Removing and installing front three-point seat belt
  72
• 1.8 Removing and installing rear three-point seat belt
  77
• 1.9 Removing and installing front belt guide
  80
• 1.10 Removing and installing rear belt guide
  82
• 1.11 Removing and installing front belt end fitting
  83
• 1.12 Removing and installing rear outer belt end fitting
  86
• 1.13 Removing and installing belt height adjuster
  86
• 1.14 Removing and installing front belt buckle
  89
• 1.15 Removing and installing rear belt buckle
  90
• 2 Child seat anchors
  93
• 2.1 Assembly overview – rear child seat anchors
  93
• 2.2 Removing and installing rear child seat anchors
  93
• 3 Airbag system
  96
• 3.1 Overview of fitting locations – airbag system
  96
• 4 Airbag control unit
  99
• 4.1 Assembly overview – airbag control unit
  99
• 4.2 Removing and installing airbag control unit J234
  99
• 5 Front airbag, driver side
  102
• 5.1 Assembly overview – front airbag, driver side
  102
• 5.2 Removing and installing airbag unit with igniter
  102
• 5.3 Renewing connector on airbag
  106
• 6 Front passenger airbag
  109
• 6.1 Assembly overview – front passenger airbag
  109
• 6.2 Removing and installing front passenger airbag unit with igniter
  110
• 7 Side airbags
  115
• 7.1 Assembly overview – front side airbag
  115
• 7.2 Removing and installing front side airbag with igniter
  116
• 7.3 Removing and installing line for side airbag
  118
• 8 Curtain airbags
  121
• 8.1 Assembly overview – curtain airbag
  121
• 8.2 Removing and installing curtain airbag with igniter
  121
• 9 Airbag crash sensors
  126
• 9.1 Overview of fitting locations – airbag crash sensors
  126
• 9.2 Removing and installing crash sensor for front airbag G190
  127
• 9.3 Removing and installing front side airbag crash sensor G179/G180
  130
• 9.4 Removing and installing rear side airbag crash sensor G256/G257
  134
• 10 Seat belt verification
  137
• 10.1 Removing and installing Seat occupied sensor, front passenger side G128
  137
• Trim, insulation
  138
• 1 Front door trims
  138
• 1.1 Assembly overview – front door trim
  138
• 1.2 Removing and installing trim
  140
• 1.3 Removing and installing front door trim
  142
• 1.4 Removing and installing button trim
  146
• 1.5 Removing and installing mirror cover trim
  147
• 2 Rear door trims
  149
• 2.1 Assembly overview – rear door trim
  149
• 2.2 Removing and installing rear door trim
  149
• 2.3 Removing and installing button trim
  154
• 3 Dash panel
  155
• 3.1 Assembly overview - dash panel
  155
• 3.2 Removing and installing dash panel end cover
  157
• 3.3 Removing and installing dash panel trim
  158
• 3.4 Removing and installing dash panel insert trim
  162
• 3.5 Removing and installing retaining frame for dash panel insert
  162
• 3.6 Removing and installing dash panel
  163
• 3.7 Removing and installing outer dash panel vents
  173
• 3.8 Removing and installing side defroster vent
  175
• 4 Central tube for dash panel
  176
• 4.1 Assembly overview – central tube for dash panel
  176
• 4.2 Removing and installing central tube for dash panel
  176
• 4.3 Removing and installing crash bar
  183
• 5 Interior trims
  185
• 5.1 Overview of fitting locations – interior trims
  185
• 5.2 Assembly overview – sill panel moulding
  186
• 5.3 Assembly overview - A-pillar trim
  187
• 5.4 Assembly overview – B-pillar trim
  189
• 5.5 Assembly overview - C-pillar trim
  190
• 5.6 Assembly overview – wheel housing trim
  191
• 5.7 Assembly overview – foot rest and floor covering
  192
• 5.8 Removing and installing sill panel moulding
  194
• 5.9 Removing and installing A-pillar trim
  197
• 5.10 Removing and installing B-pillar trim
  202
• 5.11 Removing and installing C-pillar trim
  206
• 5.12 Removing and installing wheel housing trims
  208
• 5.13 Removing and installing foot rest
  210
• 5.14 Removing and installing floor covering
  212
• 6 Luggage compartment trims
  215
• 6.1 Overview of fitting locations – luggage compartment trims
  215
• 6.2 Assembly overview - rear shelf support
  216
• 6.3 Assembly overview – luggage compartment side trim
  217
• 6.4 Assembly overview – luggage compartment floor
  218
• 6.5 Assembly overview – lower rear lid trim
  219
• 6.6 Assembly overview – upper rear lid trim
  220
• 6.7 Removing and installing lower rear lid trim
  221
• 6.8 Removing and installing upper rear lid trim
  223
• 6.9 Removing and installing rear shelf support
  225
• 6.10 Removing and installing luggage compartment side trim
  227
• 6.11 Removing and installing lock carrier trim
  229
• 6.12 Removing and installing fastening rings
  229
• 6.13 Removing and installing support for luggage compartment floor covering
  230
• 7 Roof trims
  232
• 7.1 Assembly overview – moulded headliner
  232
• 7.2 Removing and installing moulded headliner
  232
• 7.3 Installing roof reinforcement to body
  236
• Seat frames
  240
• 1 Overview of seat variants
  240
• 1.1 Overview of fitting locations – seat variants
  240
• 2 Front seats
  241
• 2.1 Overview of fitting locations – electrical and electronic components
  241
• 2.2 Assembly overview – front seat
  242
• 2.3 Assembly overview – front backrest
  243
• 2.4 Assembly overview – seat pan
  244
• 2.5 Assembly overview – seat height adjustment
  246
• 2.6 Removing and installing front seat
  246
• 2.7 Connecting and disconnecting airbag adapter
  249
• 2.8 Removing and installing seat trim
  250
• 2.9 Removing and installing bracket for seat trim
  254
• 2.10 Removing and installing seat height adjustment handle
  255
• 2.11 Removing and installing lumbar support adjuster
  256
• 2.12 Removing and installing backrest adjuster
  257
• 2.13 Removing and installing front backrest
  259
• 2.14 Removing and installing head restraint
  262
• 2.15 Removing and installing head restraint guide
  263
• 2.16 Removing and installing lumbar support frame
  264
• 2.17 Removing and installing storage compartment
  266
• 2.18 Removing and installing service wallet holder
  267
• 2.19 Securing front seat to seat repair stand
  268
• 3 Rear seats
  269
• 3.1 Assembly overview – bench seat/individual seats
  269
• 3.2 Assembly overview – locking mechanism
  270
• 3.3 Assembly overview – head restraint and head restraint guide
  271
• 3.4 Assembly overview – rear seat backrest
  272
• 3.5 Assembly overview – centre armrest
  274
• 3.6 Removing and installing bench seat/individual seats
  276
• 3.7 Removing and installing head restraint
  278
• 3.8 Removing and installing head restraint guide
  279
• 3.9 Removing and installing rear seat backrest
  281
• 3.10 Removing and installing locking mechanism trim
  283
• 3.11 Removing and installing locking mechanism for rear seat backrest
  284
• 3.12 Removing and installing trim frame for load-through hatch
  285
• 3.13 Removing and installing flap for load-through hatch
  288
• 3.14 Removing and installing centre armrest
  289
• Seat - padding, covers
  291
• 1 Front seat covers and padding
  291
• 1.1 Assembly overview – seat pan cover and padding
  291
• 1.2 Assembly overview – backrest cover and padding
  292
• 1.3 Assembly overview – seat heating element
  293
• 1.4 Removing and installing cover and padding in area of seat pan
  294
• 1.5 Removing and installing backrest cover and backrest padding
  296
• 1.6 Separating cover and padding in area of seat pan
  299
• 1.7 Separating cover and padding on backrest
  301
• 1.8 Removing and installing seat heating element Z6/Z8
  303
• 1.9 Removing and installing backrest heating element Z7/Z9
  304
• 2 Rear seat covers and padding
  306
• 2.1 Assembly overview - cover and padding for bench seat
  306
• 2.2 Assembly overview - cover and padding, rear seat backrest
  307
• 2.3 Removing and installing covers and padding
  308
• 2.4 Removing and installing intermediate padding, backrest with load-through hatch
  313
• 2.5 Separating cover and padding
  314