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Body Repairs

For T-Roc

Original Volkswagen repair manual


30,25 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

39.603 KB

402 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of parts, Renewing right bracket, Renewing cross panel for front longitudinal member and Permitted parting cuts on side panel. Show more
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Repair manual T-Roc Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Basic instructions
    1
  • 1.1 Original joint
    1
  • 1.2 Used joining techniques
    1
  • 2 Vehicle identification data
    3
  • 2.1 Vehicle identification number
    3
  • 2.2 Identification plate
    4
  • 2.3 Vehicle data sticker
    5
  • 3 Safety information
    7
  • 4 Moulded foam inserts
    8
  • 5 Galvanized body parts, high- and higher-strength and hot-formed body panels
    10
  • 6 Laser welding
    13
  • 7 Gaps/shut lines
    14
  • 7.1 Front body
    14
  • 7.2 Body, centre
    16
  • 7.3 Body - rear
    19
  • 8 Body dimensions
    22
  • 8.1 Front body
    22
  • 8.2 Body, centre
    24
  • 8.3 Body - rear
    27
  • 8.4 Body dimension for floor panel
    28
  • 9 Alignment bracket set
    32
  • 9.1 Setup overview of complete body
    32
  • 10 Portal gauge
    34
  • 10.1 Setup overview of complete body
    34
  • Body - front
    36
  • 1 Overview of parts
    36
  • 2 Renewing right bracket
    37
  • 2.1 Tools
    38
  • 2.2 Removing
    38
  • 2.3 Installing
    39
  • 3 Repairing threads for securing subframe
    42
  • 3.1 Contents of thread repair kit
    43
  • 3.2 Repairing threads
    44
  • 4 Renewing mounting bracket for subframe
    48
  • 4.1 Tools
    49
  • 4.2 Removing
    49
  • 4.3 Installing
    50
  • 5 Renewing cross panel for front longitudinal member
    54
  • 5.1 Tools
    55
  • 5.2 Removing
    55
  • 5.3 Installing
    56
  • 6 Renewing upper wheel housing longitudinal member
    59
  • 6.1 Tools
    60
  • 6.2 Removing
    60
  • 6.3 Installing
    62
  • 7 Renewing upper inner wheel housing longitudinal member
    66
  • 7.1 Tools
    67
  • 7.2 Removing
    67
  • 7.3 Installing
    68
  • 8.1 Tools
    73
  • 8.2 Removing
    73
  • 8.3 Installing
    75
  • 9 Renewing front wheel housing
    81
  • 9.1 Tools
    82
  • 9.2 Removing
    82
  • 9.3 Installing
    84
  • 10 Renewing front wheel housing (part section)
    90
  • 10.1 Tools
    91
  • 10.2 Removing
    91
  • 10.3 Installing
    92
  • 11 Renewing front left longitudinal member
    96
  • 11.1 Tools
    97
  • 11.2 Removing
    97
  • 11.3 Installing
    98
  • 12 Renewing front right longitudinal member
    105
  • 12.1 Tools
    106
  • 12.2 Removing
    106
  • 12.3 Installing
    107
  • 13 Renewing front longitudinal member (left part section)
    114
  • 13.1 Tools
    115
  • 13.2 Removing
    115
  • 13.3 Installing
    117
  • 14 Renewing front longitudinal member (right part section)
    122
  • 14.1 Tools
    123
  • 14.2 Removing
    123
  • 14.3 Installing
    125
  • 15 Renewing studs
    130
  • Body - centre
    131
  • 1 Overview of parts
    131
  • 2 Renewing roof - vehicles with no panorama tilting sunroof
    132
  • 2.1 Tools
    133
  • 2.2 Removing
    133
  • 2.3 Installing
    137
  • 3 Renewing roof - vehicles with panorama tilting sunroof
    147
  • 3.1 Tools
    149
  • 3.2 Removing
    149
  • 3.3 Installing
    153
  • 4 Renewing front cross member for roof
    163
  • 4.1 Tools
    164
  • 4.2 Removing
    164
  • 4.3 Installing
    165
  • 5 Renewing rear roof cross member
    168
  • 5.1 Tools
    169
  • 5.2 Removing
    169
  • 5.3 Installing
    170
  • 6 Renewing roof side member
    174
  • 6.1 Tools
    175
  • 6.2 Removing
    176
  • 6.3 Installing
    179
  • 7 Renewing A-pillar
    184
  • 7.1 Tools
    185
  • 7.2 Moulded foam inserts
    186
  • 7.3 Removing
    186
  • 7.4 Installing
    187
  • 8 Renewing upper A-pillar reinforcement (part section)
    193
  • 8.1 Tools
    194
  • 8.2 Moulded foam inserts
    194
  • 8.3 Removing
    194
  • 8.4 Installing
    197
  • 9 Renewing A-pillar reinforcement
    206
  • 9.1 Tools
    207
  • 9.2 Moulded foam inserts
    207
  • 9.3 Removing
    207
  • 9.4 Installing
    208
  • 10 Renewing B-pillar
    213
  • 10.1 Tools
    215
  • 10.2 Identification plate
    215
  • 10.3 Moulded foam inserts
    216
  • 10.4 Removing
    216
  • 10.5 Installing
    218
  • 11 Renewing B-pillar reinforcement
    223
  • 11.1 Tools
    224
  • 11.2 Identification plate
    224
  • 11.3 Moulded foam inserts
    225
  • 11.4 Removing
    225
  • 11.5 Installing
    227
  • 12 Renewing B-pillar reinforcement (part section)
    232
  • 12.1 Tools
    233
  • 12.2 Identification plate
    233
  • 12.3 Moulded foam inserts
    234
  • 12.4 Removing
    234
  • 12.5 Installing
    238
  • 13 Renewing outer side member
    246
  • 13.1 Tools
    247
  • 13.2 Identification plate
    247
  • 13.3 Moulded foam inserts
    248
  • 13.4 Removing
    248
  • 13.5 Installing
    250
  • 14 Renewing side member reinforcement
    255
  • 14.1 Tools
    256
  • 14.2 Moulded foam inserts
    256
  • 14.3 Removing
    256
  • 14.4 Installing
    258
  • 15 Renewing inner mounting for seat inner cross member
    263
  • 15.1 Tools
    264
  • 15.2 Removing
    264
  • 15.3 Installing
    265
  • 16 Renewing seat cross member
    268
  • 16.1 Tools
    269
  • 16.2 Removing
    269
  • 16.3 Installing
    270
  • 17 Renewing outer mounting for seat outer cross member
    273
  • 17.1 Tools
    274
  • 17.2 Removing
    274
  • 17.3 Installing
    276
  • Body - rear
    282
  • 1 Overview of parts
    282
  • 2 Renewing rear cross panel
    283
  • 2.1 Tools
    284
  • 2.2 Removing
    284
  • 2.3 Installing
    285
  • 3 Renewing rear cross member
    291
  • 3.1 Tools
    292
  • 3.2 Removing
    292
  • 3.3 Installing
    293
  • 4 Renewing tail light mounting
    298
  • 4.1 Tools
    299
  • 4.2 Removing
    299
  • 4.3 Installing
    300
  • 5 Renewing lower corner part
    305
  • 5.1 Tools
    306
  • 5.2 Removing
    306
  • 5.3 Installing
    307
  • 6 Renewing luggage compartment floor (front-wheel drive)
    311
  • 6.1 Tools
    312
  • 6.2 Moulded foam inserts
    312
  • 6.3 Removing
    312
  • 6.4 Installing
    313
  • 7 Renewing luggage compartment floor (all-wheel drive)
    318
  • 7.1 Tools
    319
  • 7.2 Moulded foam inserts
    319
  • 7.3 Removing
    319
  • 7.4 Installing
    320
  • 8 Renewing floor panel
    326
  • 8.1 Tools
    327
  • 8.2 Removing
    327
  • 8.3 Installing
    328
  • 9 Renewing rear end plate for longitudinal member
    331
  • 9.1 Tools
    332
  • 9.2 Removing
    332
  • 9.3 Installing
    333
  • 10 Renewing rear longitudinal member (part section)
    336
  • 10.1 Tools
    337
  • 10.2 Removing
    337
  • 10.3 Installing
    339
  • 11.1 Tools
    343
  • 11.2 Moulded foam inserts
    343
  • 11.3 Removing
    343
  • 11.4 Installing
    345
  • 12.1 Tools
    356
  • 12.2 Moulded foam inserts
    356
  • 12.3 Removing
    356
  • 12.4 Installing
    359
  • 13 Permitted parting cuts on side panel
    369
  • 14 Renewing side panel (part section)
    370
  • 14.1 Tools
    371
  • 14.2 Moulded foam inserts
    372
  • 14.3 Removing
    372
  • 14.4 Installing
    374
  • 15 Renewing outer wheel housing liner
    379
  • 15.1 Tools
    380
  • 15.2 Moulded foam inserts
    380
  • 15.3 Removing
    380
  • 15.4 Installing
    382
  • 16 Renewing lock reinforcement
    387
  • 16.1 Tools
    388
  • 16.2 Removing
    388
  • 16.3 Installing
    390
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for T-Roc (2018 >)
Suitable car types A11
Category Reparaturanleitung

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