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General body repairs, exterior

For T-Roc

Original Volkswagen repair manual


34,22 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

45.647 KB

471 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Plenum chamber bulkhead, Bonnet, Tailgate, Door, Central locking, Rear windscreen, Mouldings, trims, extensions, Roof moulding and roof railing, Trim film and protective film, Exterior mirror and Lettering and emblems. Show more
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Repair manual T-Roc General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.3 Safety precautions when working on cooling system
    1
  • 2 Repair notes
    2
  • 2.1 Routing and attachment of lines
    2
  • 2.2 Contact corrosion
    2
  • 2.3 Bonding surfaces for self-adhesive components
    2
  • 2.4 Secured threaded connections
    2
  • Body - front
    3
  • 1 Lock carrier
    3
  • 1.1 Assembly overview – lock carrier
    3
  • 1.2 Removing and installing lock carrier
    4
  • 1.3 Moving to and back from service position
    6
  • 2 Wings
    11
  • 2.1 Assembly overview - wing
    11
  • 2.2 Removing and installing wing
    11
  • 3 Plenum chamber bulkhead
    17
  • 3.1 Assembly overview - plenum chamber bulkhead
    17
  • 3.2 Assembly overview - plenum chamber cover
    17
  • 3.3 Removing and installing bulkhead
    18
  • 3.4 Removing and installing plenum chamber cover
    20
  • Bonnet, rear lid
    27
  • 1 Bonnet
    27
  • 1.1 Assembly overview - bonnet
    27
  • 1.2 Assembly overview - Bowden cable
    28
  • 1.3 Removing and installing bonnet
    29
  • 1.4 Adjusting bonnet
    31
  • 1.5 Removing and installing rear lid lock
    38
  • 1.6 Removing and installing bonnet release lever
    45
  • 1.7 Removing and installing striker pin
    48
  • 1.8 Removing and installing hinges
    50
  • 1.9 Removing and installing insulation
    52
  • 1.10 Removing and installing support rod
    54
  • 1.11 Removing and installing Bowden cable
    56
  • 2 Tailgate
    64
  • 2.1 Assembly overview - rear lid
    64
  • 2.2 Removing and installing rear lid
    67
  • 2.3 Adjusting rear lid
    70
  • 2.4 Removing and installing rear lid lock
    77
  • 2.5 Removing and installing operating mechanism
    89
  • 2.6 Removing and installing hinges
    94
  • 2.7 Removing and installing striker pin
    96
  • 2.8 Removing and installing rear lid seal
    98
  • 2.9 Removing and installing gas strut
    99
  • 2.10 Releasing gas from gas strut
    101
  • 2.11 Removing and installing drive unit for rear lid VX69
    104
  • 2.12 Removing and installing rear lid control unit J605
    106
  • 3 Tank flap unit
    108
  • 3.1 Assembly overview - tank flap unit
    108
  • 3.2 Removing and installing tank flap unit
    108
  • 3.3 Removing and installing fuel tank flap
    112
  • Front doors, door components, central locking
    114
  • 1 Door
    114
  • 1.1 Assembly overview - door
    114
  • 1.2 Removing and installing inner door seal
    117
  • 1.3 Removing and installing outer door seal
    119
  • 1.4 Removing and installing door
    120
  • 1.5 Adjusting door
    123
  • 1.6 Adjusting striker pin
    126
  • 1.7 Removing and installing door arrester
    128
  • 2 Door components
    131
  • 2.1 Assembly overview - door components
    131
  • 2.2 Assembly overview - window regulator
    133
  • 2.3 Assembly overview - door handle and door lock
    133
  • 2.4 Removing and installing window regulator motor
    135
  • 2.5 Removing and installing window regulator
    137
  • 2.6 Removing and installing inner door cover
    140
  • 2.7 Removing and installing striker pin
    143
  • 2.8 Removing and installing cap on door handle
    145
  • 2.9 Removing and installing lock cylinder
    151
  • 2.10 Removing and installing door handle
    154
  • 2.11 Removing and installing mounting bracket
    158
  • 2.12 Removing and installing door lock
    160
  • 2.13 Removing and installing window channel
    165
  • 2.14 Removing and installing window slot outer seal
    168
  • 2.15 Removing and installing window slot inner seal
    170
  • 3 Central locking
    171
  • 3.1 Overview of fitting locations - central locking
    171
  • 3.3 Removing and installing tank filler flap locking motor V155
    174
  • 3.4 Removing and installing ignition key battery
    175
  • 3.5 Removing and installing cap on ignition key
    177
  • Rear doors, door components
    179
  • 1 Door
    179
  • 1.1 Assembly overview - door
    179
  • 1.2 Removing and installing door
    182
  • 1.3 Adjusting door
    184
  • 1.4 Adjusting striker pin
    187
  • 1.5 Removing and installing door arrester
    189
  • 1.6 Removing and installing inner door seal
    191
  • 1.7 Removing and installing outer door seal
    194
  • 2 Door components
    196
  • 2.1 Assembly overview - door components
    196
  • 2.2 Assembly overview - window regulator
    197
  • 2.3 Assembly overview - door handle and door lock
    198
  • 2.4 Removing and installing window regulator motor
    199
  • 2.5 Removing and installing window regulator
    202
  • 2.6 Removing and installing inner door cover
    204
  • 2.7 Removing and installing striker pin
    206
  • 2.8 Removing and installing cap on door handle
    208
  • 2.9 Removing and installing door handle
    212
  • 2.10 Removing and installing mounting bracket
    214
  • 2.11 Removing and installing door lock
    217
  • 2.12 Removing and installing window channel
    221
  • 2.13 Removing and installing window slot outer seal
    224
  • 2.14 Removing and installing window slot inner seal
    226
  • Sunroof
    227
  • 1 Sliding sunroof
    227
  • 1.1 Assembly overview - sliding sunroof
    227
  • 1.2 Assembly overview - sliding sunroof seals
    229
  • 1.3 Removing and installing sunroof panel
    229
  • 1.4 Removing and installing rear sunroof panel
    233
  • 1.5 Adjusting sunroof panel
    238
  • 1.6 Removing and installing sliding sunroof seals
    242
  • 1.7 Removing and installing wind deflector
    247
  • 1.8 Removing and installing sunroof motor V1
    250
  • 1.9 Removing and installing sunroof roller blind motor V260
    252
  • 1.10 Removing and installing sunroof roller blind control unit J394
    254
  • 1.11 Removing and installing sliding sunroof adjustment control unit J245
    255
  • 1.12 Removing and installing sunroof roller blind
    256
  • 1.13 Removing and installing sliding sunroof frame
    261
  • 1.14 Operating without current
    265
  • 2 Water drain hoses
    267
  • 2.1 Assembly overview - water drain hoses
    267
  • 2.2 Removing and installing water drain hoses
    267
  • 2.3 Cleaning water drain hoses
    268
  • Bumpers
    271
  • 1 Bumper, front
    271
  • 1.1 Assembly overview - bumper cover
    271
  • 1.2 Assembly overview - impact bar
    277
  • 1.3 Removing and installing bumper cover
    279
  • 1.4 Removing and installing add-on parts
    282
  • 1.5 Repairing bumper cover
    292
  • 2 Bumper, rear
    301
  • 2.1 Assembly overview - bumper cover
    301
  • 2.2 Assembly overview - impact bar
    305
  • 2.3 Removing and installing bumper cover
    306
  • 2.4 Removing and installing impact bar
    309
  • 2.5 Removing and installing add-on parts
    311
  • 2.6 Repairing bumper cover
    316
  • Glazing
    325
  • 1 Repair notes
    325
  • 1.1 Minimum curing periods for bonded windows
    325
  • 1.2 Window repair
    325
  • 1.3 Installation instructions for bonded windows
    326
  • 1.4 Preparing old undamaged windows for fitting
    327
  • 1.5 Preparing new windows for installing
    328
  • 1.6 Preparing body flange for fitting
    330
  • 1.7 Cleaning off excess adhesive
    331
  • 2 Windscreen
    332
  • 2.1 Assembly overview - windscreen
    332
  • 2.2 Removing and installing windscreen
    333
  • 3 Rear windscreen
    341
  • 3.1 Assembly overview - rear window
    341
  • 3.2 Removing and installing rear window
    342
  • 4 Door windows
    346
  • 4.1 Assembly overview - front door window
    346
  • 4.2 Assembly overview - rear door window
    346
  • 4.3 Removing and installing front door window
    347
  • 4.4 Removing and installing rear door window
    351
  • 4.5 Removing and installing fixed rear door window
    355
  • Exterior equipment
    358
  • 1 Radiator grille and front trim
    358
  • 1.1 Assembly overview – radiator grille
    358
  • 1.2 Removing and installing radiator grille
    358
  • 2 Spoiler
    361
  • 2.1 Assembly overview - spoiler
    361
  • 2.2 Removing and installing spoiler
    361
  • 3 Mouldings, trims, extensions
    364
  • 3.1 Assembly overview - trim strips
    364
  • 3.2 Assembly overview - wheel arch covers
    365
  • 3.3 Assembly overview – wheel arch covers, R model
    365
  • 3.4 Assembly overview - side member trim
    366
  • 3.5 Removing and installing cover
    367
  • 3.6 Removing and installing rear trim cover for door, R model
    376
  • 3.7 Removing and installing B-pillar trim on door
    378
  • 3.8 Removing and installing trim strip
    381
  • 3.9 Removing and installing entry moulding
    388
  • 3.10 Removing and installing wheel arch covers
    390
  • 3.11 Removing and installing side member trim
    399
  • 4 Noise insulation
    402
  • 4.1 Assembly overview - noise insulation
    402
  • 5 Underbody cladding
    406
  • 5.1 Overview of fitting locations - underbody cladding
    406
  • 5.2 Assembly overview - bracing on underbody
    407
  • 5.3 Removing and installing underbody cladding
    407
  • 5.4 Removing and installing tunnel cross-piece
    414
  • 6 Roof moulding and roof railing
    416
  • 6.1 Assembly overview - roof railing
    416
  • 6.2 Removing and installing roof railing
    416
  • 7 Trim film and protective film
    418
  • 7.1 Renewing decorative film
    418
  • 8 Exterior mirror
    422
  • 8.1 Assembly overview - exterior mirror
    422
  • 8.2 Removing and installing exterior mirror
    423
  • 8.3 Removing and installing mirror glass
    426
  • 8.4 Removing and installing mirror adjustment unit
    428
  • 8.5 Removing and installing mirror cover
    430
  • 8.6 Removing and installing mirror trim
    432
  • 8.7 Removing and installing turn signal
    433
  • 8.8 Removing and installing entry light in exterior mirror
    435
  • 9 Wheel housing liner
    437
  • 9.1 Assembly overview - front wheel housing liner
    437
  • 9.2 Assembly overview – front wheel housing liner, R model
    438
  • 9.3 Assembly overview - rear wheel housing liner
    438
  • 9.4 Removing and installing front wheel housing liner
    439
  • 9.5 Removing and installing front wheel housing liner, R model
    441
  • 9.6 Removing and installing rear wheel housing liner
    443
  • 10 Lettering and emblems
    445
  • 10.1 Assembly notes – bonded lettering
    445
  • 10.2 Dimensions - lettering and emblems on rear
    446
  • 10.3 Dimensions - lettering and emblems on sides
    448
  • 10.4 Removing and installing badges at front
    449
  • 10.5 Renewing lettering and badges at rear
    452
  • 11 Towing bracket
    454
  • 11.1 Assembly overview - towing bracket
    454
  • 11.2 Removing and installing towing bracket
    454
  • 12 Heat shields
    457
  • 12.1 Overview of fitting locations - heat shields
    457
  • 12.2 Removing and installing underbody heat shield
    458
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for T-Roc (2018 >)
Suitable car types A11
Category Reparaturanleitung

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