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Electrical system

For Golf Variant / Jetta / Golf VI Variant

Original Volkswagen repair manual


36,71 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.258 KB

518 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and connecting battery, Cruise control system (CCS), Dash panel insert, Horn, Headlight washer system, Washer fluid line hose couplings, Fog lights, Lights in exterior mirror, Side marker light in front bumper, Steering column switch module, up to 05/2010, Entry and start authorisation, Parking aid, Lights and switches in front doors and B-pillar, Anti-theft alarm, Fuse carrier and Electronics boxes. Show more
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Repair manual Golf Variant / Jetta / Golf VI Variant Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Types of battery
    1
  • 1.2 Warning notices and safety regulations
    1
  • 1.3 Battery terminal connection
    1
  • 1.4 Checking battery
    1
  • 1.5 Charging battery
    1
  • 2 Disconnecting and connecting battery
    2
  • 2.1 Assembly overview - battery
    2
  • 2.2 Disconnecting battery
    3
  • 2.3 Connecting battery
    4
  • 3 Removing and installing battery
    5
  • 3.1 Assembly overview - battery
    5
  • 3.2 Removing and installing battery, vehicles with petrol engine
    6
  • 3.3 Removing and installing battery, vehicles with diesel engine
    7
  • 3.4 Battery monitor control unit J367
    9
  • 4 Starter motor
    12
  • 4.1 Checking starter
    12
  • 4.2 Assembly overview - starter
    12
  • 4.3 Removing and installing starter, automatic gearbox
    14
  • 4.4 Removing and installing starter, dual clutch gearbox
    32
  • 4.5 Removing and installing starter, manual gearbox
    49
  • 4.6 Repairing starter
    76
  • 5 Alternator
    77
  • 5.1 Securing battery positive wire to alternator C
    77
  • 5.2 Checking poly V-belt
    78
  • 5.3 Checking alternator
    78
  • 5.4 Alternator c , 1.2l 60/63/66/77 kW petrol engine
    79
  • 5.5 Alternator C , 1.4 l 59/88/90/ kW petrol engine
    82
  • 5.6 Alternator C , 1.4 l 103/118/125/ kW petrol engine
    85
  • 5.7 Alternator C , 1.6 l 75/85 kW petrol engine
    89
  • 5.8 Alternator C , 2.0l 85/110 kW petrol engine
    92
  • 5.9 Alternator C , 2.0 l 147 kW petrol engine
    96
  • 5.10 Alternator C , 2.5l 125 kW petrol engine
    100
  • 5.11 Alternator C , 1.6 l 66/77 kW diesel engine
    103
  • 5.12 Alternator C , 1.9l 66/77 kW diesel engine
    107
  • 5.13 Alternator C , 1.9l 81/103 kW diesel engine
    111
  • 5.14 Alternator C , 2.0 l SDI diesel engine
    114
  • 5.15 Alternator C , 2.0 l 81 kW diesel engine
    118
  • 5.16 Alternator C , 2.0 l 100/103/125 kW diesel engine
    122
  • 5.17 Removing and installing poly V-belt pulley
    127
  • 5.18 Removing and installing voltage regulator
    132
  • 6 Cruise control system (CCS)
    135
  • 7 Start/stop system
    136
  • 7.1 General description - start/stop system
    136
  • 7.2 Start/stop operation switch E693
    137
  • 7.3 Removing and installing voltage stabiliser
    137
  • Gauges, instruments
    139
  • 1 Dash panel insert
    139
  • 1.1 General description
    139
  • 1.2 Renewing dash panel insert
    139
  • 1.3 Removing and installing dash panel insert, up to model year 2009
    140
  • 1.4 Removing and installing dash panel insert, as of model year 2010
    141
  • 1.5 Back of dash panel insert, up to model year 2009
    142
  • 1.6 Back of dash panel insert, as of model year 2010
    142
  • 1.7 Multi-pin connector pin assignment on dash panel insert
    142
  • 1.8 Warning lamp symbols on dash panel insert, up to model year 2009
    142
  • 1.9 Warning lamp symbols on dash panel insert, as of model year 2010
    144
  • 2 Horn
    146
  • 2.1 Removing and installing treble horn H2 and bass horn H7
    146
  • 2.2 Checking treble horn H2 / bass horn H7
    146
  • 3 Service interval display
    147
  • 3.1 Resetting service interval display
    147
  • Windscreen wash/wipe system
    148
  • 1 windscreen wiper system
    148
  • 1.1 Deactivating wiper motor control unit J400 APP function
    148
  • 1.2 Assembly overview - windscreen wiper system
    148
  • 1.3 Removing and installing wiper arms
    149
  • 1.4 Removing and installing wiper motor V
    151
  • 1.5 Adjusting wiper blade park position
    153
  • 1.6 Removing and installing wiper blade
    154
  • 1.7 Removing and installing rain and light sensor G397
    155
  • 2 Windscreen washer system
    159
  • 2.1 Assembly overview - windscreen washer system
    159
  • 2.2 Removing and installing washer fluid reservoir
    160
  • 2.3 Removing and installing windscreen and rear window washer pump V59
    162
  • 2.4 Removing and installing windscreen washer fluid level sender G33
    163
  • 2.5 Removing and installing washer jets
    164
  • 2.6 Adjusting spray jets
    164
  • 3 Rear window wiper system
    165
  • 3.1 Assembly overview - rear window wiper system
    165
  • 3.2 Removing and installing wiper arm
    165
  • 3.3 Removing and installing rear window wiper motor V12
    166
  • 3.4 Adjusting rear window wiper park position
    167
  • 3.5 Removing and installing wiper blade
    168
  • 4 Rear window washer system
    170
  • 4.1 Assembly overview - rear window washer system
    170
  • 4.2 Removing and installing spray jet
    171
  • 4.3 Adjusting spray jet
    171
  • 5 Headlight washer system
    172
  • 5.1 Assembly overview - headlight washer system
    172
  • 5.2 Removing and installing headlight washer system pump V11
    173
  • 5.3 Removing and installing pop-up cylinder
    174
  • 5.4 Removing and installing spray jet retainer
    175
  • 5.5 Adjusting spray jets
    176
  • 5.6 Bleeding headlight washer system
    176
  • 6 Washer fluid line hose couplings
    177
  • 7 Hose repair
    178
  • Lights, bulbs, switches - exterior
    179
  • 1 Headlights with halogen bulbs, up to model year 2009
    179
  • 1.1 General description
    179
  • 1.2 Assembly overview - headlights, halogen bulbs, up to model year 2009
    179
  • 1.3 Removing and installing headlights, up to model year 2009
    180
  • 1.4 Adjusting headlight installation position, up to model year 2009
    182
  • 1.5 Renewing bulbs, up to model year 2009
    183
  • 1.7 Repairing headlight securing tabs, up to model year 2009
    195
  • 1.9 Adjusting headlights
    200
  • 2 Headlights with halogen bulbs, as of model year 2010
    201
  • 2.1 General description
    201
  • 2.2 Assembly overview - headlights, halogen bulbs, as of model year 2010
    202
  • 2.3 Removing and installing headlights, as of model year 2010
    203
  • 2.4 Adjusting headlight installation position, as of model year 2010
    205
  • 2.5 Renewing bulbs, as of model year 2010
    206
  • 2.7 Repairing headlight securing tabs, as of model year 2010
    216
  • 2.9 Adjusting headlights
    221
  • 3 Headlights with gas discharge bulbs, up to model year 2009
    222
  • 3.1 Operation and safety notes for gas discharge lamps
    222
  • 3.2 Assembly overview - headlights, gas discharge bulbs, up to model year 2009
    225
  • 3.4 Adjusting headlight installation position, up to model year 2009
    226
  • 3.5 Renewing bulbs, up to model year 2009
    227
  • 3.7 Removing and installing gas discharge bulb control unit, up to model year 2009
    236
  • 3.8 Headlight range control unit J431 , up to model year 2009
    238
  • 3.9 Vehicle level sender, up to model year 2009
    240
  • 3.10 Repairing headlight securing tabs, up to model year 2009
    241
  • 3.12 Adjusting headlights
    242
  • 4.1 General description
    243
  • 4.2 Assembly overview - headlights, gas discharge bulbs, as of model year 2010
    244
  • 4.4 Adjusting headlight installation position, as of model year 2010
    248
  • 4.5 Renewing bulbs, as of model year 2010
    248
  • 4.7 Output module for headlights, as of model year 2010
    253
  • 4.8 Headlight range control unit J431 , as of model year 2010
    255
  • 4.9 Headlight range control motor, as of model year 2010
    256
  • 4.10 Checking swivel module position sensor, as of model year 2010
    256
  • 4.11 Headlight screen adjustment solenoid, as of model year 2010
    257
  • 4.12 Removing and installing vehicle level sender, as of model year 2010
    257
  • 4.15 Repairing headlight securing tabs, as of model year 2010
    259
  • 4.16 Adjusting headlights
    260
  • 5 Fog lights
    261
  • 5.1 Assembly overview - fog lights, up to model year 2009
    261
  • 5.2 Assembly overview - fog lights, as of model year 2010
    262
  • 5.3 Removing and installing fog lights, up to model year 2009
    262
  • 5.4 Removing and installing fog lights, as of model year 2010
    263
  • 5.5 Renewing bulb for fog light/cornering light
    264
  • 5.6 Adjusting fog lights
    265
  • 6 Lights in exterior mirror
    266
  • 6.1 Assembly overview - lights in exterior mirror
    266
  • 6.2 Removing and installing turn signal repeater bulb L131 / L132
    266
  • 6.3 Removing and installing entry light in exterior mirror
    267
  • 7 Side marker light in front bumper
    269
  • 7.1 Removing and installing front side marker light in front bumper
    269
  • 8 Rear side marker light, USA/Canada only
    270
  • 9 Tail lights
    271
  • 9.1 Assembly overview - tail lights in body, bulbs, Saloon
    271
  • 9.2 Removing and installing tail lights, bulbs, Saloon
    272
  • 9.3 Removing and installing tail light bulb carrier in body, Saloon
    273
  • 9.4 Assembly overview - tail light clusters in body, LED, Saloon
    273
  • 9.5 Removing and installing tail light cluster in body, LED, Saloon
    274
  • 9.6 Assembly overview - tail light clusters in rear lid, Saloon
    275
  • 9.7 Removing and installing tail light in rear lid, Saloon
    276
  • 9.9 Assembly overview - tail lights in body, Estate
    277
  • 9.10 Removing and installing tail light, Estate
    278
  • 9.11 Removing and installing bulb carrier, Estate
    279
  • 10 Number plate light
    280
  • 10.1 Removing and installing number plate light X4 / X5
    280
  • 10.2 Removing and installing bulb for number plate light X4 / X5
    281
  • 11 High-level brake light
    283
  • 11.1 Removing and installing high-level brake light bulb M25 , saloon
    283
  • 11.2 Removing and installing high-level brake light bulb M25 , Estate
    283
  • 12 Steering column switch module, up to 05/2010
    285
  • 12.1 General description
    285
  • 12.2 Assembly overview - steering column switch module, up to 05/2010
    285
  • 12.4 Steering column electronics control unit J527 , up to 05/2010
    288
  • 12.6 Removing and installing turn signal switch E2 , up to 05/2010
    290
  • 12.7 Removing and installing windscreen wiper switch E , up to 05/2010
    291
  • 12.8 Removing and installing base for steering column switch, up to 05/2010
    292
  • 12.9 Steering angle sender G85 , up to 05/2010
    294
  • 13 Steering column switch module, as of 06/2010
    295
  • 13.1 General description
    295
  • 13.2 Assembly overview - steering column switch module, as of 06/2010
    296
  • 13.4 Steering column electronics control unit J527 , as of 06/2010
    298
  • 13.5 Steering column combination switch E595 , as of 06/2010
    302
  • 13.6 Base for steering column switch, as of 06/2010
    304
  • 14 Steering column switch module, KESSY
    309
  • 14.1 General description
    309
  • 14.2 Assembly overview - steering column switch module, KESSY
    309
  • 14.4 Steering column electronics control unit J527
    311
  • 14.5 Steering column combination switch E595
    315
  • 14.6 Steering column switch base
    317
  • 14.7 Control unit for electronic steering column lock J764
    321
  • 15 Ignition/starter switch and lock cylinder, up to 05/2010
    323
  • 15.1 Removing and installing steering lock housing, up to 05/2010
    323
  • 15.2 Removing and installing lock cylinder, up to 05/2010
    323
  • 15.3 Removing and installing ignition/starter switch D , up to 05/2010
    326
  • 16 Ignition/starter switch and lock cylinder, as of 06/2010
    328
  • 16.1 Removing and installing steering lock housing, as of 06/2010
    328
  • 16.2 Removing and installing lock cylinder, as of 06/2010
    329
  • 16.3 Removing and installing ignition/starter switch D , as of 06/2010
    331
  • 16.4 Removing and installing ignition/starter switch D , entry and start authorisation control unit
    332
  • 17 Entry and start authorisation
    334
  • 17.1 General description
    334
  • 17.2 Overview of fitting locations - keyless entry system
    335
  • 17.3 Entry and start authorisation control unit J518
    336
  • 17.4 Entry and start authorisation aerials and sensors
    338
  • 17.5 Checking entry and start system aerials and sensors
    342
  • 17.6 Removing and installing the starter button E378
    345
  • 18 Parking aid
    347
  • 18.1 General description
    347
  • 18.2 Assembly overview - 4-channel parking aid
    349
  • 18.3 Assembly overview - 8-channel parking aid
    351
  • 18.4 Removing and installing parking aid control unit J446 , 4-channel, Saloon, up to 11.2008
    352
  • 18.5 Removing and installing parking aid control unit J446 , 4-channel, Estate, up to 11.2008
    353
  • 18.7 Coding parking aid control unit J446
    355
  • 18.8 Adjust optical display
    355
  • 18.9 Removing and installing rear parking aid senders
    356
  • 18.10 Removing and installing front parking aid senders
    358
  • 18.11 Repairing sender bracket in bumper cover
    360
  • 18.12 Renewing parking aid senders
    362
  • 18.13 Testing parking aid senders
    363
  • 18.14 Removing and installing rear parking aid warning buzzer H15 , Saloon
    364
  • 18.15 Removing and installing rear parking aid warning buzzer H15 , Estate
    364
  • 18.16 Adjusting volume of rear parking aid warning buzzer H15
    365
  • 18.17 Adjusting pitch of rear parking aid warning buzzer H15
    365
  • 18.18 Removing and installing front parking aid warning buzzer H22
    365
  • 18.19 Adjusting volume of front parking aid warning buzzer H22
    366
  • 18.20 Adjusting pitch of front parking aid warning buzzer H22
    366
  • 18.21 Parking aid final control diagnosis
    366
  • 18.22 Checking parking aid button E266
    367
  • 19 Park assist steering
    368
  • 19.1 General description
    368
  • 19.2 Assembly overview - park assist steering
    369
  • 19.3 Park assist steering control unit J791
    371
  • 19.4 Park assist steering senders
    374
  • 19.5 Renewing park assist steering senders
    376
  • 19.6 Front parking aid warning buzzer H22
    377
  • 19.7 Rear parking aid warning buzzer H15
    379
  • 19.8 Checking park assist steering button E581
    380
  • 19.9 Checking parking aid button E266
    380
  • 20 Main beam assist
    381
  • 20.1 General description
    381
  • 20.2 Overview of fitting locations - main beam assist
    382
  • 20.3 Removing and installing main beam assist control unit J844
    382
  • 20.4 Renewing main beam assist control unit J844
    383
  • 20.5 Coding main beam assist control unit J844
    383
  • 20.6 Removing and installing light sensor G399
    384
  • 21 Towing bracket
    385
  • 21.1 Removing and installing trailer socket U10
    385
  • 21.2 Pin assignment of trailer socket U10
    386
  • 21.3 Trailer detector control unit J345
    387
  • Lights, bulbs, switches - interior
    392
  • 1 Lights and switches in engine compartment
    392
  • 1.1 Engine compartment light W27
    392
  • 1.2 Removing and installing bonnet contact switch F266
    392
  • 2 Lights and switches in dash panel
    393
  • 2.1 Light switch E1
    393
  • 2.2 Removing and installing glove compartment light W6
    395
  • 2.3 Removing and installing glove compartment light switch E26
    397
  • 2.4 Removing and installing regulator for switch and instrument illumination E20
    397
  • 2.6 Removing and installing hazard warning light button E229
    400
  • 2.7 Removing and installing footwell lights
    401
  • 3 Lights and switches in front doors and B-pillar
    404
  • 3.1 Removing and installing window regulator switch in front passenger door E107
    404
  • 3.2 Removing and installing switch module for mirror adjustment on driver side
    405
  • 3.3 Removing and installing driver side interior locking button for central locking system E308
    406
  • 3.4 Components - front door locks
    407
  • 3.5 Removing and installing switch module for driver side window regulator
    408
  • 3.6 Removing and installing remote release button for fuel filler flap and rear lid E463
    409
  • 3.8 Removing and installing Central locking SAFELOCK function warning lamp K133
    411
  • 4 Lights and switches in rear doors
    413
  • 4.1 Components - rear door locks
    413
  • 4.2 Removing and installing rear window regulator switch in door
    414
  • 5 Lights and switches in luggage compartment
    416
  • 5.1 Removing and installing luggage compartment light W3
    416
  • 5.2 Removing and installing rear lid locking unit F256
    417
  • 6 Lights and switches in roof trim
    418
  • 6.1 Front interior light W1 , without sunroof
    418
  • 6.2 Front interior light W1 , with sunroof
    422
  • 6.3 Rear interior light W43 , vehicles without anti-theft alarm
    426
  • 6.4 Rear interior light W43 , vehicles with anti-theft alarm, up to model year 2009
    428
  • 6.5 Removing and installing illuminated vanity mirrors
    430
  • 6.6 Removing and installing garage door operating unit E284
    431
  • 7 Lights and switches in centre console
    433
  • 7.1 Buttons in centre console storage compartment
    433
  • 7.2 Removing and installing buttons in centre console storage compartment
    435
  • 7.3 Removing and installing AC/DC converter with socket
    436
  • 8 Immobiliser
    440
  • 8.1 Description of immobiliser
    440
  • 8.2 Immobiliser control unit J362
    440
  • 8.3 Immobiliser reader coil D2
    441
  • 8.4 Ignition key
    441
  • 9 Anti-theft alarm
    445
  • 9.1 General description
    445
  • 9.2 Assembly overview - anti-theft alarm system
    445
  • 9.3 Activating and deactivating anti-theft alarm system
    447
  • 9.5 Removing and installing ultrasonic sensor, rear left of roof, up to model year 2009
    448
  • 9.7 Removing and installing vehicle inclination sender G384 , up to 2006
    451
  • 9.8 Vehicle inclination sender G384 , as of model year 2010
    451
  • 9.9 Interior monitoring sensor G273 , as of model year 2010
    451
  • 9.10 Central locking and anti-theft alarm system aerial R47
    452
  • 9.11 Removing and installing alarm horn H12
    452
  • Wiring
    455
  • 1 Vehicle diagnosis, testing and information systems
    455
  • 2 Fuse carrier
    456
  • 2.1 Removing and installing fuse holder on left of dash panel
    456
  • 3 Relay carriers
    458
  • 3.1 Removing and installing relay carrier on left beneath dash panel
    458
  • 4 Electronics boxes
    462
  • 4.1 Removing and installing electronics box on left side of engine compartment
    462
  • 5 Select Control units
    467
  • 5.1 Onboard supply control unit J519
    467
  • 5.2 Data bus diagnostic interface J533
    480
  • 5.3 Convenience system central control unit J393
    483
  • 5.4 Driver door control unit J386
    487
  • 5.5 Front passenger door control unit J387
    488
  • 5.6 Rear left door control unit J388
    489
  • 5.7 Rear right door control unit J389
    490
  • 5.8 Removing and installing garage door operation control unit J530
    490
  • 6 Wiring harness and connector repairs
    491
  • 7 Removing and installing engine wiring harness
    492
  • 7.1 Notes on operation and safety
    492
  • 7.2 Fitting instructions
    492
  • 7.3 Assembly overview - engine wiring harness, 2.0l TDI/CR engine, CBEA
    494
  • 7.4 Removing and installing engine wiring harness, 2.0l TDI/CR engine, CBEA
    499
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Golf Variant (2007) / Jetta (2005 - 2007) / Golf VI Variant (2010)
Suitable car types 1K5, AJ5
Category Reparaturanleitung

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