Name: Electric motor (210, LS1)
Brand: Volkswagen
SKU: CDG961c817b1e67
Price: 18.36 EUR
Availability: InStock

Content
Details
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Repair manual e-Up! Electric motor PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety precautions when working on a high-voltage system
1
1.2 Safety precautions when working in vicinity of high-voltage components
2
1.4 Safety precautions when working on the cooling system
2
2 Repair instructions
3
2.1 Contact corrosion
3
2.2 Routing and attachment of lines
3
2.3 Rules for cleanliness when working on high-voltage system
3
3 Hazard classification of high-voltage system
5
Electric drive systems
12
1 High-voltage system
12
1.1 Overview of fitting locations - high-voltage system
12
1.2 Testing high-voltage components and high-voltage cables
14
2 Warning stickers
15
2.1 Checking warning stickers
15
3 High-voltage battery unit
20
3.1 Assembly overview - high-voltage battery
20
3.2 Visual inspection of high-voltage battery 1 AX2
25
3.3 Diagnosis of high-voltage battery 1 AX2
26
3.4 Removing and installing high-voltage battery 1 AX2
26
3.5 Raising high-voltage battery 1 AX2
33
3.6 Leakage test of high-voltage battery 1 AX2
37
3.7 Searching for leaks from high-voltage battery
37
3.8 Opening high-voltage battery 1 AX2
38
3.9 Voltage and insulation measurement
44
3.10 Opening electrical circuit
47
3.11 Closing high-voltage battery 1 AX2
50
3.12 Removing and installing module monitor control unit for batteries J497
54
3.13 Removing and installing switching unit for high-voltage battery SX6
56
3.14 Removing and installing battery regulation control unit J840
60
3.15 Removing and installing charge voltage control unit for high-voltage battery J966
63
3.16 Removing and installing high-voltage battery 1 AX2 wiring guide
63
3.17 Visual check of wiring harness
66
3.18 Removing and installing test lead for high-voltage battery 1 AX2
66
3.19 Discharging and charging capacitor
67
3.20 Removing and installing condenser
68
3.21 Charging and discharging battery modules
69
3.22 Removing and installing battery modules
71
4 Power and control electronics for electric drive
107
4.1 Assembly overview - power and control electronics for electric drive
107
4.2 Assembly overview - bracket for power and control electronics for electric drive
109
4.3 Removing and installing power and control electronics for electric drive JX1
109
4.5 Removing and installing high-voltage system fuse 3 S353
116
5 Three-phase current drive
120
5.1 General description
120
5.2 Assembly overview - three-phase current drive
120
5.3 Removing and installing cover for motor compartment
122
5.4 Removing and installing three-phase current drive VX54
123
5.5 Renewing three-phase current drive VX54
134
5.6 Calibrating three-phase current drive VX54
134
5.7 Removing and installing gearbox
135
5.8 Removing and installing drive motor temperature sender G712
135
5.9 Removing and installing drive motor rotor position sender 1 G713
137
6 Engine control unit
141
6.1 Assembly overview - engine control unit
141
6.2 Removing and installing engine control unit J623
143
6.3 Removing and installing bracket for engine (motor) control unit J623
146
7 High-voltage cables
148
7.1 General description
148
7.2 Overview of fitting locations - high-voltage cables
148
7.3 Removing and installing high-voltage wiring harness for drive motor PX2
149
8 Cooling system for high-voltage system
154
8.1 Assembly overview - high-voltage system cooling components
154
8.2 Coolant hose connection diagram
156
8.3 Checking cooling system for leaks
158
8.4 Draining and adding coolant
160
9 Coolant pump, regulation of cooling system
167
9.1 Assembly overview - coolant regulator unit
167
9.2 Removing and installing power and control electronics for electric drive V508
169
9.3 Removing and installing coolant pump for high temperature circuit V467
170
9.4 Removing and installing temperature sender after electric drive motor G788
171
10 Radiator and radiator fan
173
10.1 Assembly overview - radiator and radiator fan
173
10.2 Removing and installing radiator
175
10.3 Removing and installing cowling with radiator fan
178
10.4 Removing and installing radiator fan V7
179
11 High-voltage heater (PTC)
181
12 Electrical air conditioner compressor
182
13 De-energising high-voltage system
183
14 Recommissioning high-voltage system
185
15 Potential equalisation lines
186
15.1 Overview of fitting locations - potential equalisation lines
186
15.2 Potential equalisation lines - high-voltage battery 1 AX2
188
15.3 Potential equalisation lines - power and control electronics for electric drive JX1
189
15.4 Potential equalisation lines - charging unit 1 for high-voltage battery AX4
189
15.5 Potential equalisation lines - three-phase current drive VX54
190
15.6 Potential equalisation lines - high-voltage heater (PTC) Z115
190
15.7 Potential equalisation lines - electrical air conditioner compressor V470
191
16 Charging socket
192
16.1 Assembly overview - charging socket
192
16.2 Removing and installing high-voltage battery charging socket 1 UX4
193
16.3 Removing and installing actuator for high-voltage charging socket lock 1 F498
200
16.4 Manual release mechanism for charging socket
203
17 Charging unit for high-voltage battery
205
17.1 Assembly overview - charging unit for high-voltage battery
205
17.2 Removing and installing charging unit 1 for high-voltage battery AX4
206
17.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
210
18 Driving sound and engine sound
212
18.1 Overview of fitting locations - driving sound and engine sound
212
18.2 Removing and installing engine sound generator control unit J943
213
18.3 Removing and installing actuator 1 for engine sound generator R257
214
19 Accelerator pedal
217
19.1 Assembly overview - accelerator module
217
19.2 Removing and installing accelerator pedal module
217

Manufacturer's designation	Electric motor (210, LS1)
Manufacturer	Volkswagen
Suitable for	e-Up! (2020 >)
Suitable car types	BL3
Engine code	EBMA
Category	Reparaturanleitung

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