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  • Examplepage for repair manual 3 Electric motor (210, LS1)
  • Examplepage for repair manual Electric motor (210, LS1)
  • Examplepage for repair manual 2 Electric motor (210, LS1)
  • Examplepage for repair manual 3 Electric motor (210, LS1)

Electric motor (210, LS1)

For e-Up!

Original Volkswagen repair manual


18,36 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

20.441 KB

224 Sites

Detailed technical data

Immediately readable

This repair manual contains: High-voltage system, Warning stickers, Power and control electronics for electric drive, Three-phase current drive, Coolant pump, regulation of cooling system, Radiator and radiator fan, Electrical air conditioner compressor, Driving sound and engine sound and Accelerator pedal. Show more
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Repair manual e-Up! Electric motor PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on a high-voltage system
    1
  • 1.2 Safety precautions when working in vicinity of high-voltage components
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 2 Repair instructions
    3
  • 2.1 Contact corrosion
    3
  • 2.2 Routing and attachment of lines
    3
  • 2.3 Rules for cleanliness when working on high-voltage system
    3
  • 3 Hazard classification of high-voltage system
    5
  • Electric drive systems
    12
  • 1 High-voltage system
    12
  • 1.1 Overview of fitting locations - high-voltage system
    12
  • 1.2 Testing high-voltage components and high-voltage cables
    14
  • 2 Warning stickers
    15
  • 2.1 Checking warning stickers
    15
  • 3 High-voltage battery unit
    20
  • 3.1 Assembly overview - high-voltage battery
    20
  • 3.2 Visual inspection of high-voltage battery 1 AX2
    25
  • 3.3 Diagnosis of high-voltage battery 1 AX2
    26
  • 3.4 Removing and installing high-voltage battery 1 AX2
    26
  • 3.5 Raising high-voltage battery 1 AX2
    33
  • 3.6 Leakage test of high-voltage battery 1 AX2
    37
  • 3.7 Searching for leaks from high-voltage battery
    37
  • 3.8 Opening high-voltage battery 1 AX2
    38
  • 3.9 Voltage and insulation measurement
    44
  • 3.10 Opening electrical circuit
    47
  • 3.11 Closing high-voltage battery 1 AX2
    50
  • 3.12 Removing and installing module monitor control unit for batteries J497
    54
  • 3.13 Removing and installing switching unit for high-voltage battery SX6
    56
  • 3.14 Removing and installing battery regulation control unit J840
    60
  • 3.15 Removing and installing charge voltage control unit for high-voltage battery J966
    63
  • 3.16 Removing and installing high-voltage battery 1 AX2 wiring guide
    63
  • 3.17 Visual check of wiring harness
    66
  • 3.18 Removing and installing test lead for high-voltage battery 1 AX2
    66
  • 3.19 Discharging and charging capacitor
    67
  • 3.20 Removing and installing condenser
    68
  • 3.21 Charging and discharging battery modules
    69
  • 3.22 Removing and installing battery modules
    71
  • 4 Power and control electronics for electric drive
    107
  • 4.1 Assembly overview - power and control electronics for electric drive
    107
  • 4.2 Assembly overview - bracket for power and control electronics for electric drive
    109
  • 4.3 Removing and installing power and control electronics for electric drive JX1
    109
  • 4.5 Removing and installing high-voltage system fuse 3 S353
    116
  • 5 Three-phase current drive
    120
  • 5.1 General description
    120
  • 5.2 Assembly overview - three-phase current drive
    120
  • 5.3 Removing and installing cover for motor compartment
    122
  • 5.4 Removing and installing three-phase current drive VX54
    123
  • 5.5 Renewing three-phase current drive VX54
    134
  • 5.6 Calibrating three-phase current drive VX54
    134
  • 5.7 Removing and installing gearbox
    135
  • 5.8 Removing and installing drive motor temperature sender G712
    135
  • 5.9 Removing and installing drive motor rotor position sender 1 G713
    137
  • 6 Engine control unit
    141
  • 6.1 Assembly overview - engine control unit
    141
  • 6.2 Removing and installing engine control unit J623
    143
  • 6.3 Removing and installing bracket for engine (motor) control unit J623
    146
  • 7 High-voltage cables
    148
  • 7.1 General description
    148
  • 7.2 Overview of fitting locations - high-voltage cables
    148
  • 7.3 Removing and installing high-voltage wiring harness for drive motor PX2
    149
  • 8 Cooling system for high-voltage system
    154
  • 8.1 Assembly overview - high-voltage system cooling components
    154
  • 8.2 Coolant hose connection diagram
    156
  • 8.3 Checking cooling system for leaks
    158
  • 8.4 Draining and adding coolant
    160
  • 9 Coolant pump, regulation of cooling system
    167
  • 9.1 Assembly overview - coolant regulator unit
    167
  • 9.2 Removing and installing power and control electronics for electric drive V508
    169
  • 9.3 Removing and installing coolant pump for high temperature circuit V467
    170
  • 9.4 Removing and installing temperature sender after electric drive motor G788
    171
  • 10 Radiator and radiator fan
    173
  • 10.1 Assembly overview - radiator and radiator fan
    173
  • 10.2 Removing and installing radiator
    175
  • 10.3 Removing and installing cowling with radiator fan
    178
  • 10.4 Removing and installing radiator fan V7
    179
  • 11 High-voltage heater (PTC)
    181
  • 12 Electrical air conditioner compressor
    182
  • 13 De-energising high-voltage system
    183
  • 14 Recommissioning high-voltage system
    185
  • 15 Potential equalisation lines
    186
  • 15.1 Overview of fitting locations - potential equalisation lines
    186
  • 15.2 Potential equalisation lines - high-voltage battery 1 AX2
    188
  • 15.3 Potential equalisation lines - power and control electronics for electric drive JX1
    189
  • 15.4 Potential equalisation lines - charging unit 1 for high-voltage battery AX4
    189
  • 15.5 Potential equalisation lines - three-phase current drive VX54
    190
  • 15.6 Potential equalisation lines - high-voltage heater (PTC) Z115
    190
  • 15.7 Potential equalisation lines - electrical air conditioner compressor V470
    191
  • 16 Charging socket
    192
  • 16.1 Assembly overview - charging socket
    192
  • 16.2 Removing and installing high-voltage battery charging socket 1 UX4
    193
  • 16.3 Removing and installing actuator for high-voltage charging socket lock 1 F498
    200
  • 16.4 Manual release mechanism for charging socket
    203
  • 17 Charging unit for high-voltage battery
    205
  • 17.1 Assembly overview - charging unit for high-voltage battery
    205
  • 17.2 Removing and installing charging unit 1 for high-voltage battery AX4
    206
  • 17.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
    210
  • 18 Driving sound and engine sound
    212
  • 18.1 Overview of fitting locations - driving sound and engine sound
    212
  • 18.2 Removing and installing engine sound generator control unit J943
    213
  • 18.3 Removing and installing actuator 1 for engine sound generator R257
    214
  • 19 Accelerator pedal
    217
  • 19.1 Assembly overview - accelerator module
    217
  • 19.2 Removing and installing accelerator pedal module
    217
Manufacturer's designation Electric motor (210, LS1)
Manufacturer Volkswagen
Suitable for e-Up! (2020 >)
Suitable car types BL3
Engine code EBMA
Category Reparaturanleitung

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