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7-gear dual-clutch gearbox 0AM

For Iltis / Modell 181 Ll / Modell 181 Rl / NMS [CN] / New Polo [CN] / Lavida Family [CN] / Santana NF [CN] / Santana Derivat [CN] / Touran [CN]

Original Volkswagen repair manual


16,55 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.429 KB

199 Sites

Detailed technical data

Immediately readable

This repair manual contains: Dual clutch, Replace the sealing ring of input shaft, Gearbox oil, Emergency unlocking of gear shift lever, ►, and Polo GTI 2015 ►, ►, New Lavida FL Sportline 2015 ►, Gran Lavida FL crossline 2015 ►, Gear shift operation mechanism, Instructions on safety of the electromechanical control unit J743, Disassembly and installation of gearbox, Transport the gearbox and fix it onto assembly jig and Oil seal. Show more
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Repair manual 7-gear dual-clutch gearbox 0AM PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Mark for gearbox
    1
  • 2 Identification letters, engine configuration
    2
  • 3 Filling quantity
    3
  • 4 General maintenance tips
    4
  • 4.1 Special tool
    4
  • 4.2 Gearbox
    4
  • 4.3 Sealing gasket, seal ring and gear oil
    6
  • 4.4 Bolt and nut
    6
  • 4.5 Electrical components
    6
  • 4.6 Gearbox oil
    6
  • 4.7 Operate with tester
    7
  • Clutch
    8
  • 1 Dual clutch
    8
  • 1.1 Dual clutch - Assembling overview
    8
  • 1.2 Remove and install dual clutch (before August, 2012)
    11
  • 1.3 Remove and install dual clutch (after August, 2012)
    23
  • 2 Dual clutch control mechanism
    35
  • 2.1 Dual clutch’ s release lever and release bearing - Assembling Overview
    35
  • 2.2 Remove and install the dual clutch’ s release lever and release bearing
    37
  • 2.3 Adjust the release bearing “K1” and “K2”’s positions
    43
  • 3 Replace the sealing ring of input shaft
    68
  • 3.1 Replace the sealing ring of outer input shaft
    68
  • 3.2 Replace the sealing ring of inner input shaft
    69
  • Control mechanism and housing
    72
  • 1 Gearbox oil
    72
  • 1.1 Discharge and add gearbox gear oil
    72
  • 1.2 Drain and add electromechanical control unit hydraulic fluid
    74
  • 2 Emergency unlocking of gear shift lever
    77
  • 2.1 Emergency unlocking of gear shift lever
    77
  • 3 Removal and installation of gear shift lever
    79
  • 3.1 Remove and install gear shift lever lever: applicable to Lavida 2009 ►
    79
  • 3.2 Remove and install gear shift lever handle: applicable to Touran 2010 ►
    80
  • 2015 ►, and Polo GTI 2015 ►
    83
  • 2015 ►, New Lavida FL Sportline 2015 ►, Gran Lavida FL crossline 2015 ►
    87
  • 4 Gear shift operation mechanism
    90
  • 4.1 Gear shift control mechanism - assembly overview
    90
  • 4.2 Gear shift control mechanism –Assembling Overview: applicable to Passat 2011 ►
    91
  • 4.6 Inspect the gear shift lever cable
    95
  • 4.7 Adjust gear shift lever cable
    96
  • 5 Inspect the gear shift operation mechanism
    98
  • 5.1 Gear shift lever is located at Position “P” and the ignition switch has been turned on
    98
  • 5.2 Gear shift lever is located at position “N” and the ignition switch has been turned on
    98
  • 5.3 Gear shift lever is located at position “Tiptronic”
    98
  • 5.4 Ignition switch and vehicle lamp have been turned on
    99
  • 5.5 Gear shift lever position display screen
    99
  • 6 Instructions on safety of the electromechanical control unit J743
    100
  • 7 Electromechanical control unit - Assembling Overview
    101
  • 8 Dismantle the electromechanical control unit J743
    102
  • 10 Install the electromechanical control unit J743
    116
  • 11 Shift fork view (dismantled electromechanical control unit)
    122
  • 12 Replace clutch piston push rod
    123
  • 13 Disassembly and installation of gearbox
    128
  • 13.2 Dismantle the gearbox; New Passat 1.8L TSI - 118 kW engine
    136
  • 13.3 Dismantle the gearbox; New Passat 1.4L TSI - 96 kW engine
    144
  • 13.4 Dismantle the gearbox; Polo GTI 1.4L TSI - 96 kW engine
    152
  • 13.6 Dismantle the gearbox; New Passat 1.4L TSI - 110 kW engine
    171
  • 13.7 Install gearbox
    181
  • 13.8 Instructions on “tightening torque” in installation of gearbox
    182
  • 14 Transport the gearbox and fix it onto assembly jig
    188
  • Main drive gear, differential
    190
  • 1 Oil seal
    190
  • 1.1 Replace right flange shaft’s oil seal
    190
  • 1.2 Replace left flange shaft’s oil seal
    192
Manufacturer's designation 7-gear dual-clutch gearbox 0AM
Manufacturer Volkswagen
Suitable for Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / NMS [CN] (2012 >) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / NMS [CN] (2016 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >) / Touran [CN] (2010 >)
Suitable car types 183, 182, A42, 621, 184, 185, A43, BR4, BR1, BR2, 9R3
Transmission designations 0AM
Transmission types KHN, KHM, 0AM, LKG, LKM, LKN, LKP, KHP, LKJ, LPM, LPJ, LPK, LPN, KUT, LKF, LPL, LQM, LSS, LWZ, LKL, LKQ, LYG, KJB, KUB, LEC, LQN, LSU, LXA, MDH, MGK, MGL, MGP, MGR, MGS, MGT, MKZ, MLB, MLC, MLE, MLF, MLH, MLJ, MLL, MLM, MPH, MPJ, MPL, MPP, MPQ, MPS, MPT, MQF, MQJ, MSM, MSN, NAS, NAT, NAY, NBB, NBC, KTZ, KUC, LEE, LPH, LQJ, LQK, LQL, LQP, LSR, LST, LWE, LWW, LWX, MAU, MAV, MGC, MGE, MGJ, MGM, MGN, MGQ, MGU, MGV, MGX, MLD, MLG, MLK, MLN, MLQ, MLR, MPK, MPM, MPN, MPR, MPU, MPV, MPW, MPX, MQE, MQG, MQH, MQK, MRQ, MSL, MUV, MYQ, MYR, NAU, NAV, NAW, NAX, NAZ, NBA, NBD, NBF, NBG, NDB, NDC, NDD, NDR
Category Reparaturanleitung

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