Name: 7-gear dual-clutch gearbox 0AM
Brand: Volkswagen
SKU: CDG882d40bd7250
Price: 16.55 EUR
Availability: InStock

Content
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Repair manual 7-gear dual-clutch gearbox 0AM PDF download has the following content:

Chapter overview

Technical data
1
1 Mark for gearbox
1
2 Identification letters, engine configuration
2
3 Filling quantity
3
4 General maintenance tips
4
4.1 Special tool
4
4.2 Gearbox
4
4.3 Sealing gasket, seal ring and gear oil
6
4.4 Bolt and nut
6
4.5 Electrical components
6
4.6 Gearbox oil
6
4.7 Operate with tester
7
Clutch
8
1 Dual clutch
8
1.1 Dual clutch - Assembling overview
8
1.2 Remove and install dual clutch (before August, 2012)
11
1.3 Remove and install dual clutch (after August, 2012)
23
2 Dual clutch control mechanism
35
2.1 Dual clutch’ s release lever and release bearing - Assembling Overview
35
2.2 Remove and install the dual clutch’ s release lever and release bearing
37
2.3 Adjust the release bearing “K1” and “K2”’s positions
43
3 Replace the sealing ring of input shaft
68
3.1 Replace the sealing ring of outer input shaft
68
3.2 Replace the sealing ring of inner input shaft
69
Control mechanism and housing
72
1 Gearbox oil
72
1.1 Discharge and add gearbox gear oil
72
1.2 Drain and add electromechanical control unit hydraulic fluid
74
2 Emergency unlocking of gear shift lever
77
2.1 Emergency unlocking of gear shift lever
77
3 Removal and installation of gear shift lever
79
3.1 Remove and install gear shift lever lever: applicable to Lavida 2009 ►
79
3.2 Remove and install gear shift lever handle: applicable to Touran 2010 ►
80
2015 ►, and Polo GTI 2015 ►
83
2015 ►, New Lavida FL Sportline 2015 ►, Gran Lavida FL crossline 2015 ►
87
4 Gear shift operation mechanism
90
4.1 Gear shift control mechanism - assembly overview
90
4.2 Gear shift control mechanism –Assembling Overview: applicable to Passat 2011 ►
91
4.6 Inspect the gear shift lever cable
95
4.7 Adjust gear shift lever cable
96
5 Inspect the gear shift operation mechanism
98
5.1 Gear shift lever is located at Position “P” and the ignition switch has been turned on
98
5.2 Gear shift lever is located at position “N” and the ignition switch has been turned on
98
5.3 Gear shift lever is located at position “Tiptronic”
98
5.4 Ignition switch and vehicle lamp have been turned on
99
5.5 Gear shift lever position display screen
99
6 Instructions on safety of the electromechanical control unit J743
100
7 Electromechanical control unit - Assembling Overview
101
8 Dismantle the electromechanical control unit J743
102
10 Install the electromechanical control unit J743
116
11 Shift fork view (dismantled electromechanical control unit)
122
12 Replace clutch piston push rod
123
13 Disassembly and installation of gearbox
128
13.2 Dismantle the gearbox; New Passat 1.8L TSI - 118 kW engine
136
13.3 Dismantle the gearbox; New Passat 1.4L TSI - 96 kW engine
144
13.4 Dismantle the gearbox; Polo GTI 1.4L TSI - 96 kW engine
152
13.6 Dismantle the gearbox; New Passat 1.4L TSI - 110 kW engine
171
13.7 Install gearbox
181
13.8 Instructions on “tightening torque” in installation of gearbox
182
14 Transport the gearbox and fix it onto assembly jig
188
Main drive gear, differential
190
1 Oil seal
190
1.1 Replace right flange shaft’s oil seal
190
1.2 Replace left flange shaft’s oil seal
192

Manufacturer's designation	7-gear dual-clutch gearbox 0AM
Manufacturer	Volkswagen
Suitable for	Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / NMS [CN] (2012 >) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / NMS [CN] (2016 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >) / Touran [CN] (2010 >)
Suitable car types	183, 182, A42, 621, 184, 185, A43, BR4, BR1, BR2, 9R3
Transmission designations	0AM
Transmission types	KHN, KHM, 0AM, LKG, LKM, LKN, LKP, KHP, LKJ, LPM, LPJ, LPK, LPN, KUT, LKF, LPL, LQM, LSS, LWZ, LKL, LKQ, LYG, KJB, KUB, LEC, LQN, LSU, LXA, MDH, MGK, MGL, MGP, MGR, MGS, MGT, MKZ, MLB, MLC, MLE, MLF, MLH, MLJ, MLL, MLM, MPH, MPJ, MPL, MPP, MPQ, MPS, MPT, MQF, MQJ, MSM, MSN, NAS, NAT, NAY, NBB, NBC, KTZ, KUC, LEE, LPH, LQJ, LQK, LQL, LQP, LSR, LST, LWE, LWW, LWX, MAU, MAV, MGC, MGE, MGJ, MGM, MGN, MGQ, MGU, MGV, MGX, MLD, MLG, MLK, MLN, MLQ, MLR, MPK, MPM, MPN, MPR, MPU, MPV, MPW, MPX, MQE, MQG, MQH, MQK, MRQ, MSL, MUV, MYQ, MYR, NAU, NAV, NAW, NAX, NAZ, NBA, NBD, NBF, NBG, NDB, NDC, NDD, NDR
Category	Reparaturanleitung

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