THE CAR REPAIR SHOP
0
Home » Manuals » 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 2 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 3 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 2 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
  • Examplepage for repair manual 3 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH

1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH

For Iltis / Modell 181 Rl / New Polo [CN] / Lavida Family [CN] / Santana NF [CN] / Santana Derivat [CN] / Touran [CN]

Original Volkswagen repair manual


32,60 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

22.429 KB

442 Sites

Detailed technical data

Immediately readable

This repair manual contains: Disassembly and installation of engine (applicable for New Touran), Cylinder block on gearbox side, Crankshaft, Piston and connecting rod, Belt driven, Valve mechanism, Intake valve and exhaust valve leakage, Components of lubrication system, Oil filter/oil pressure switch and Sensor. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • 2 Safety caution
    3
  • 2.1 Precautions for fuel supply system working
    3
  • 2.2 Safety measures when using testing and measuring devices in trail running
    3
  • 2.3 Safety measure when the ignition system is in working
    4
  • 2.4 Safety measure when the cooling system is working
    4
  • 3 Maintenance instruction
    6
  • 3.1 Clean requirements
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Pipe arrangement and fixing
    6
  • 3.5 Installation of radiator and condenser
    6
  • Disassembly and installation of engine
    8
  • 1.1 Remove the engine
    9
  • 1.2 Disengage the engine and 5-speed manual gearbox NJS/NJV/QNM/QAA
    18
  • 1.3 Remove engine and 6-speed automatic gearbox NMT/NKN/PRZ/PLS
    19
  • 1.4 Fix the engine on assembly bracket
    20
  • 1.5 Installation of engine
    22
  • 2.1 Remove the engine
    28
  • 2.2 Disengage the engine and 5-speed manual gearbox NYZ
    38
  • 2.3 Remove engine and 6-speed automatic gearbox NKN
    39
  • 2.4 Fix the engine on assembly bracket
    40
  • 2.5 Installation of engine
    42
  • 3 Disassembly and installation of engine (applicable for New Touran)
    48
  • 3.1 Remove the engine
    49
  • 3.2 Disengage the engine and 5-speed manual gearbox PQN
    58
  • 3.3 Fix the engine on assembly bracket
    58
  • 3.4 Installation of engine
    60
  • 4 Unit support (applicable for New Santana, New Polo and Gran Santana)
    65
  • 4.3 Disassembly and installation of engine support
    68
  • 4.4 Disassembly and installation of engine strut member
    69
  • 4.5 Disassembly and installation of gearbox base
    72
  • 4.6 Adjust engine support
    75
  • 5.1 Unit support-assembly overview (models equipped with 5-speed automatic gearbox NYZ)
    77
  • 5.2 Unit support-assembly overview (models equipped with 6-speed automatic gearbox NKN)
    79
  • 5.3 Disassembly and installation of engine support
    81
  • 5.4 Disassembly and installation of engine supporting device
    82
  • 5.5 Disassembly and installation of gearbox base
    85
  • 5.6 Adjust engine support
    87
  • 6 Unit support (applicable for New Touran)
    90
  • 6.1 Unit support-assembly overview
    90
  • 6.2 Disassembly and installation of engine support
    92
  • 6.3 Disassembly and installation of engine supporting device
    93
  • 6.4 Disassembly and installation of gearbox base
    96
  • 6.5 Adjust engine support
    98
  • Crank connecting rod mechanism
    102
  • 1 Disassembly and assembly of engine
    102
  • 1.1 Belt driven-assembly overview
    102
  • 1.2 Sealing flange/engine pump at pulley side- assembly overview
    104
  • 1.3 Disassembly and installation of V-ribbed belt
    106
  • 1.4 Disassembly and installation of tensioner
    107
  • 1.6 Disassembly and installation of tensioner bracket (Applicable for New Polo)
    111
  • 1.8 Disassembly and installation of tensioner bracket (Applicable for New Polo)
    117
  • 1.9 Disassembly and installation of crankshaft pulley
    120
  • 1.10 Replace the sealing ring at the pulley belt’s side
    124
  • 2 Cylinder block on gearbox side
    127
  • 2.1 Models equipped with 5-speed manual gearbox NJS/NJV/QNM/QAA
    127
  • 2.3 Disassembly and installation of sealing flange at gearbox side
    134
  • 3 Crankshaft
    142
  • 3.1 Crankshaft dimension
    142
  • 3.2 Measure the crankshaft clearance
    142
  • 4 Piston and connecting rod
    143
  • 4.1 Piston and connecting rod-assembly overview
    143
  • 4.2 Disassembly and installation of piston
    145
  • 4.3 Check the piston
    147
  • 4.4 Check the cylinder inner bore
    148
  • 4.5 Piston and cylinder dimension
    148
  • Cylinder hood,valve mechanism
    149
  • 1 Belt driven
    149
  • 1.1 Belt protective cover-assembly overview
    149
  • 1.2 Toothed belt -assembly overview
    150
  • 1.3 Release the timing toothed belt from the camshaft
    152
  • 1.4 Disassembly and installation of timing toothed belt
    162
  • 2 Cylinder hood
    173
  • 2.1 Cylinder hood-Assembly Overview
    173
  • 2.2 Disassembly and installation of cylinder hood
    174
  • 2.3 Check the compression pressure of cylinder
    179
  • 3 Valve mechanism
    182
  • 3.1 Valve mechanism - assembly overview
    182
  • 3.2 Valve-Assembly Overview
    184
  • 3.4 Check the axial clearance of the camshaft
    185
  • 3.5 Disassembly and installation of camshaft seal ring
    186
  • 3.6 Disassembly and installation camshaft box
    191
  • 3.7 Disassembly and installation of valve stem oil seal
    195
  • 4 Intake valve and exhaust valve leakage
    199
  • 4.1 Check valve guide pipe
    199
  • 4.2 Check the valve
    199
  • 4.3 Valve dimension
    199
  • Lubrication system
    200
  • 1 Components of lubrication system
    200
  • 1.1 Engine oil
    200
  • 1.2 Oil sump and oil pump - assembly overview
    202
  • 1.3 Disassembly and installation of oil sump
    204
  • 1.4 Disassembly and installation of sealing flange/engine pump at pulley side
    207
  • 2 Crankshaft case exhaust
    211
  • 2.1 Disassembly and installation of oil wiper
    212
  • 3 Oil filter/oil pressure switch
    214
  • 3.1 Oil filter/oil pressure switch-assembly overview
    214
  • 3.2 Disassembly and installation of oil pressure switch
    214
  • 3.3 Check oil pressure and oil pressure switch
    215
  • 3.4 Check the engine oil level
    217
  • Cooling System
    219
  • 1 The components of cooling system
    219
  • 1.3 Coolant hose connection diagram (Applicable for New Polo)
    222
  • 1.4 Coolant hose connection diagram (Applicable for New Touran)
    223
  • 1.5 Discharge and add coolant
    224
  • 1.6 Check the tightness of the cooling system
    228
  • 2 Coolant pump / coolant adjusting device
    231
  • 2.1 Coolant pump / coolant adjusting device (Applicable for New Santana and Gran Santana)
    231
  • 2.5 Disassemble and install coolant pump toothed belt pulley
    240
  • 2.10 Disassemble and install coolant temperature sensor G62
    247
  • 3 Coolant pipe
    249
  • 3.1 Coolant pipe - assembly overview
    249
  • 4 (Applicable for New Santana, New Polo and Gran Santana)
    251
  • 4.1 Assembly Overview
    251
  • 4.2 Radiator fan
    252
  • 4.4 Disassembly and installation of radiator (Applicable for New Polo)
    255
  • 4.5 Dismantle and install radiator fan cover(applicable for New Santana and Gran Santana)
    258
  • 4.6 Disassembly and installation of radiator fan cover(Applicable for New Polo)
    258
  • 4.7 Disassemble and install radiator fan V7
    259
  • 5.2 Radiator fan - Assembly Overview (applicable for New Touran)
    262
  • 5.3 Radiator fan- Assembly Overview
    264
  • 5.5 Disassembly and installation of radiator (applicable for New Touran)
    266
  • 5.6 Disassembly and installation of radiator fan cover
    269
  • 5.7 Disassemble and install radiator fan V7 and radiator fan control unit J293
    270
  • Fuel supply system
    271
  • 1 Components of the fuel supply equipment
    271
  • 1.1 The safety cautions taken to operate fuel supply equipment
    271
  • 1.2 Clean requirements
    272
  • 1.4 Fuel tank and installation parts - assembly overview (Applicable for New Polo)
    274
  • 1.5 Fuel tank and fitting parts - assembly overview (applicable for New Touran)
    276
  • 1.6 Exhaust the fuel tank
    278
  • 1.8 Disassemble and install fuel pump(applicable for New Touran )
    283
  • 1.10 Disassembly and installation of fuel stock sensor G (applicable for New Polo)
    287
  • 1.11 Disassembly and installation of fuel stock sensor G (applicable for New Touran)
    288
  • 1.12 Dismantle and install fuel tank(applicable for New Santana and Gran Santana)
    289
  • 1.14 Disassembly and installation of fuel tank(Applicable for New Polo)
    295
  • 1.15 Disassemble and install the fuel tank (applicable for New Touran)
    298
  • 1.18 Conduct electrical check to the fuel pump
    304
  • 1.19 Fuel cut-off device on collision
    306
  • 1.20 Fuel filter and fitting parts - assembly overview
    306
  • 1.21 Disassembly and installation of fuel filter
    307
  • 1.22 Inspect fuel delivery of the fuel pump
    308
  • 1.23 Check the fuel pump(applicable for New Polo, New Touran)
    313
  • 2 Electronic power control (EPC)
    321
  • 2.1 Electronic power control function
    321
  • 2.3 Accelerator pedal - assembly overview (applicable for New Touran)
    323
  • 3 Activated carbon canister (applicable for New Santana and Gran Santana)
    326
  • 3.1 Functions
    326
  • 3.2 Activated carbon canister-Assembly overview
    326
  • 3.3 Disassembly and installation of the activated carbon canister
    327
  • 3.4 Inspect the fuel tank exhaust
    328
  • 4.1 Functions
    332
  • 4.2 Activated carbon canister-Assembly overview
    332
  • 4.3 Disassembly and installation of the activated carbon canister
    333
  • 4.4 Inspect the fuel tank’s oil level
    334
  • 5 Activated carbon canister (applicable for New Polo)
    337
  • 5.1 Functions
    337
  • 5.2 Activated carbon canister-Assembly overview
    337
  • 5.3 Disassembly and installation of the activated carbon canister
    338
  • 5.4 Inspect the fuel tank exhaust
    339
  • 6 Activated charcoal canister (applicable for New Touran)
    344
  • 6.1 Function
    344
  • 6.2 Activated carbon canister-Assembly overview
    344
  • 6.3 Disassembly and installation of the activated carbon canister
    345
  • 6.4 Inspect the fuel tank exhaust
    346
  • Mixed gas preparation, injection system
    349
  • 1 Injection system
    349
  • 1.1 Installation position:
    349
  • 2 (Applicable for New Santana, New Polo and Gran Santana)
    353
  • 2.1 Air filter-Assembly overview
    353
  • 2.2 Dismantle and install the air filter housing
    354
  • 3.1 Air filter
    355
  • 3.2 Dismantle and install the air filter housing
    356
  • 4 Intake manifold
    358
  • 4.1 Intake manifold - assembly overview
    358
  • 4.4 Disassemble and install the throttle control unit J338
    365
  • 4.5 Clean throttle control unit J338
    367
  • 4.6 Technical data
    367
  • 5 Fuel injector
    368
  • 5.1 Fuel distributor with fuel injectors - assembly overview
    368
  • 5.2 Disassemble and install the fuel distributor with fuel injectors
    369
  • 5.3 Check the tightness and injection volume of the fuel injectors
    370
  • 5.4 Check the fuel pressure regulator and holding pressure
    373
  • 6 Sensor
    377
  • 6.1 Disassemble and install intake air temperature sensor G42 / intake pipe pressure sensor G71
    377
  • 7 Oxygen sensor
    378
  • 7.2 Oxygen sensor - assembly overview (applicable for New Touran)
    379
  • 8 Motronic control unit
    385
  • Exhaust system
    394
  • 1 Exhaust system components (applicable for New Santana, New Polo and Gran Santana)
    394
  • 1.1 Exhaust catalytic cleaner and fitting parts - assembly overview
    394
  • 1.2 Install and disassemble the front exhaust pipe with exhaust catalytic converter
    396
  • 1.4 Muffler and suspension system - assembly overview (applicable for New Polo)
    401
  • 1.5 Disassembly and installation of muffler (applicable for New Santana and Gran Santana)
    402
  • 1.6 Disassembly and installation of muffler (Applicable for New Polo)
    403
  • 1.7 Separate the muffler
    404
  • 1.8 Install the exhaust system under the free of stress condition
    406
  • 2.1 Exhaust catalytic cleaner and fitting parts - assembly overview
    408
  • 2.2 Install and disassemble the front exhaust pipe with exhaust catalytic converter
    410
  • 2.3 Muffler and suspension system - assembly overview
    413
  • 2.4 Disassembly and installation of muffler
    415
  • 2.5 Separate the muffler
    416
  • 2.6 Install the exhaust system under the free of stress condition
    417
  • 3 The parts of the exhaust system (applicable for New Touran)
    419
  • 3.1 Exhaust catalytic cleaner and fitting parts - assembly overview
    419
  • 3.2 Install and disassemble the front exhaust pipe with exhaust catalytic converter
    420
  • 3.3 Muffler and suspension system - assembly overview
    423
  • 3.4 Disassembly and installation of muffler
    425
  • 3.5 Separate the muffler
    426
  • 3.6 Install the exhaust system under the free of stress condition
    427
  • Ignition system
    429
  • 1 Ignition device
    429
  • 1.1 Ignition device - assembly overview
    429
  • 1.2 Test data, spark plug
    430
  • 1.3 Install and disassemble ignition coil 1 with power output stage
    431
  • 1.4 Install and disassemble knock sensor G61
    432
  • 1.5 Dismantle and install the Hall sensor G40
    432
  • 1.6 Install and disassemble Engine speed sensor G28
    433
Manufacturer's designation 1.4L/1.6L 4-cylinder 4-valve gasoline engine CKA/CPD/CSR/DAH
Manufacturer Volkswagen
Suitable for Iltis (1979 - 1988) / Modell 181 Rl (1970 - 1979) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >) / Touran [CN] (2010 >)
Suitable car types 183, 621, 184, 185, BR4, BR1, BR2, 9R3
Engine code CKAA, CPD, CPDA, CSRA, CSR, DAHA, DAH
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

1.4L 4-cylinder 4-valve TSI turbocharged engine CST/CSS

Examplepage for repair manual 1.4L 4-cylinder 4-valve TSI turbocharged engine CST/CSS

For Iltis (1979 - 1988) / Modell 181 Rl (1970 - 1979) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >) / NMS [CN] (2016 >) / Touran [CN] (2016 >) / Lamando [CN] (2015 >) / Tiguan [CN] (2013 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >)

48,38 € Details

Basic equipment, From April 2013

Examplepage for repair manual Basic equipment, From April 2013

For Iltis (1979 - 1988) / Lavida Family [CN] (2015 >)

21,98 € Details

General information on electric system

Examplepage for repair manual General information on electric system

For Polo A04 (China) (2002 - 2006) / Polo A04 (China) (2002 - 2006) / Iltis (1979 - 1988) / Passat (China) (2005 - 2006) / Touran (China) (2004 - 2006) / Modell 181 Ll (1970 - 1979) / Polo A04 (China) (2006) / Passat (China) (2000 - 2006) / Polo A04 (China) (2006) / Modell 181 Rl (1970 - 1979) / Tiguan [CN] (2017 >) / NMS [CN] (2012 >) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >) / NMS [CN] (2016 >) / Touran [CN] (2016 >) / Phideon [CN] (2017 >) / B-SUV [CN] (2017 >) / Lamando [CN] (2015 >) / Tiguan [CN] (2009 >) / Tiguan [CN] (2013 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >) / Lavida NF Hatchback [CN] (2017 >) / Lavida NF Notchback [CN] (2017 >) / Lamando (BM2) [CN] (2018 >) / Tharu (CN) (2018 >) / Passat [CN] (2019 >) / Lavida BEV [CN] (2019 >) / T-Cross [CN] (2019 >) / Teramont Coupe [CN] (2019 >) / Polo NF [CN] (2019 >) / Tharu [CN] (2020 >) / Viloran MPV (2020 >) / Passat [CN] (2009 - 2012) / Touran [CN] (2010 >) / Polo [CN] (2011 >)

22,12 € Details

Air conditioning system with refrigerant of R134a

Examplepage for repair manual Air conditioning system with refrigerant of R134a

For Polo A04 (China) (2002 - 2006) / Polo A04 (China) (2002 - 2006) / Iltis (1979 - 1988) / Passat (China) (2005 - 2006) / Touran (China) (2004 - 2006) / Modell 181 Ll (1970 - 1979) / Polo A04 (China) (2006) / Passat (China) (2000 - 2006) / Polo A04 (China) (2006) / Modell 181 Rl (1970 - 1979) / Tiguan [CN] (2017 >) / NMS [CN] (2012 >) / New Polo [CN] (2010 >) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >) / NMS [CN] (2016 >) / Touran [CN] (2016 >) / Phideon [CN] (2017 >) / B-SUV [CN] (2017 >) / Lamando [CN] (2015 >) / Tiguan [CN] (2009 >) / Tiguan [CN] (2013 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >) / Lavida NF Hatchback [CN] (2017 >) / Lavida NF Notchback [CN] (2017 >) / Tharu (CN) (2018 >) / Passat [CN] (2019 >) / Lavida BEV [CN] (2019 >) / T-Cross [CN] (2019 >) / Teramont Coupe [CN] (2019 >) / Polo NF [CN] (2019 >) / Tharu [CN] (2020 >) / Viloran MPV (2020 >) / Passat [CN] (2009 - 2012) / Touran [CN] (2010 >) / Polo [CN] (2011 >)

12,47 € Details

Heater, air conditioning system

Examplepage for repair manual Heater, air conditioning system

For Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >)

9,98 € Details

Communication

Examplepage for repair manual Communication

For Iltis (1979 - 1988) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >)

11,75 € Details

Chassis

Examplepage for repair manual Chassis

For Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >)

14,21 € Details

Electrical system

Examplepage for repair manual Electrical system

For Iltis (1979 - 1988) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >)

22,19 € Details

Brake system

Examplepage for repair manual Brake system

For Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >)

7,57 € Details

5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL

Examplepage for repair manual 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL

For Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Lavida Family [CN] (2015 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >)

15,68 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 068115723 Mutter

068115723

Mutter

6,16 €

Details
car part 036253041BM Fangblech

036253041BM

Fangblech

43,93 €

Details
car part 2H0121051B Schlauch

2H0121051B

Schlauch

41,40 €

Details
car part 6U0199480 Haltebock

6U0199480

Haltebock

12,73 €

Details
car part 03E133778B Schlauch

03E133778B

Schlauch

8,35 €

Details

Nr. 540: Das Abgasnachbehandlungssystem Selective-Catalytic-Reduction

Examplepage for repair manual Nr. 540: Das Abgasnachbehandlungssystem Selective-Catalytic-Reduction

5,67 € Details

Kardanwelle und Achsantrieb hinten

Examplepage for repair manual Kardanwelle und Achsantrieb hinten

For Passat / Passat Variant (2005 - 2008) / Golf (2004 - 2007) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Sharan (2011)

20,15 € Details

Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts