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  • Examplepage for repair manual 5-speed manual gearbox 0A4
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  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Golf Sportsvan

Original Volkswagen repair manual


16,33 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.646 KB

196 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Golf Sportsvan 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    4
  • 3.3 Calculation of gear ratios
    4
  • 4 Overview - power transmission
    5
  • 5 Electrical components
    7
  • 5.1 Overview of fitting locations - electrical components
    7
  • 6 Repair instructions
    8
  • 6.1 General repair instructions
    8
  • Clutch
    11
  • 1 Clutch operation
    11
  • 1.1 Overview of fitting locations – clutch mechanism
    11
  • 1.2 Assembly overview - pedal cluster
    13
  • 1.3 Assembly overview - clutch hydraulics
    15
  • 1.4 Assembly overview - clutch release mechanism
    17
  • 1.5 Removing and installing bearing bush
    18
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    19
  • 1.7 Removing and installing clutch position sender G476
    19
  • 1.8 Removing and installing return spring
    20
  • 1.9 Removing and installing over-centre spring
    22
  • 1.10 Removing and installing clutch pedal
    25
  • 1.11 Removing and installing mounting bracket
    26
  • 1.12 Removing and installing clutch master cylinder
    31
  • 1.13 Removing and installing clutch slave cylinder
    31
  • 1.14 Removing and installing lines for clutch mechanism
    34
  • 1.15 Bleeding clutch mechanism
    36
  • 1.16 Repairing clutch release mechanism
    37
  • 2 Clutch
    39
  • 2.1 Assembly overview - clutch
    39
  • 2.2 Removing and installing clutch
    42
  • Controls, housing
    54
  • 1 Selector mechanism
    54
  • 1.1 Installation position - selector mechanism
    54
  • 1.2 Assembly overview - gear knob and cover
    55
  • 1.3 Assembly overview - selector mechanism
    56
  • 1.4 Removing and installing gear knob
    57
  • 1.5 Removing and installing selector mechanism
    59
  • 1.6 Repairing selector mechanism
    63
  • 1.7 Adjusting selector mechanism
    65
  • 1.8 Checking selector mechanism
    68
  • 2 Removing and installing gearbox
    69
  • 2.1 Removing gearbox
    69
  • 2.2 Install gearbox
    79
  • 2.3 Specified torques for gearbox
    86
  • 3 Assembly mountings
    87
  • 3.1 Assembly overview - assembly mountings
    87
  • 4 Transporting gearbox
    89
  • 5 Gear oil
    90
  • 5.1 Checking gear oil level
    90
  • 5.2 Draining and filling gear oil
    90
  • 6 Installing to engine and gearbox support
    93
  • 7 Dismantling and assembling gearbox
    94
  • 7.1 Schematic overview - gearbox
    94
  • 7.2 Assembly overview - gearbox
    96
  • 7.3 Assembly overview - cover for gearbox housing and 5th gear
    97
  • 7.4 Assembly overview - gearbox housing and selector mechanism
    99
  • 7.5 Assembly overview - selector unit
    100
  • 7.6 Assembly overview - shafts, differential, selector mechanism
    101
  • 7.7 Assembly overview - selector forks
    102
  • 7.8 Repairing selector unit
    103
  • 7.9 Renewing oil seal for selector shaft
    104
  • 7.10 Repairing selector forks
    105
  • 7.11 Removing cover for gearbox housing and 5th gear
    109
  • 7.12 Dismantling and assembling gearbox
    115
  • 7.13 Installing cover for gearbox housing and 5th gear
    127
  • 8 Gearbox housing, clutch housing
    131
  • 8.1 Assembly overview - gearbox housing and clutch housing
    131
  • 8.2 Repairing gearbox housing
    133
  • 8.3 Repairing clutch housing
    138
  • Gears, shafts
    140
  • 1 Input shaft
    140
  • 1.1 Assembly overview - input shaft
    140
  • 1.2 Dismantling and assembling input shaft
    142
  • 1.3 Adjusting input shaft
    147
  • 1.4 Renewing input shaft seal
    152
  • 2 Output shaft
    154
  • 2.1 Assembly overview - output shaft
    154
  • 2.2 Dismantling and assembling output shaft
    157
  • 2.3 Adjusting output shaft
    167
  • 3 Reverse shaft
    171
  • 3.1 Assembly overview - reverse shaft
    171
  • 3.2 Dismantling and assembling reverse shaft
    172
  • Final drive - differential
    175
  • 1 Oil seals
    175
  • 1.1 Overview of fitting locations - seals
    175
  • 1.2 Renewing left oil seal
    176
  • 1.3 Renewing right oil seal
    178
  • 2 Differential
    182
  • 2.1 Assembly overview - differential
    182
  • 2.2 Dismantling and assembling differential
    183
  • 2.3 Adjusting differential
    188
  • 3 Adjustment overview
    192
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Golf Sportsvan (2018 >)
Suitable car types AM1, AN1
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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