Bodywork, 2007▸

Chapter overview

• Bonnet, Tailgate
  1
• 1 Bonnet
  1
• 2 Tailgate
  2
• 2.1 Tailgate - exploded view
  2
• 2.2 Removing and installing gas-strut
  2
• 2.3 Removing gas from gas-strut
  3
• 2.4 Adjusting tailgate striker pin
  3
• Front doors/Door components/Central locking system
  4
• 1 Front door
  4
• 1.1 Front door - exploded view
  4
• 1.2 Removing and installing door
  5
• 1.3 Removing and installing door check strap
  5
• 1.4 Removing and installing door lock
  6
• 1.5 Removing and installing window lifter and door window
  6
• 1.6 Installing expanding nuts and clip for armrest
  7
• 1.7 Removing and installing outer door handle
  8
• 1.8 Removing and installing central locking pump
  8
• 2 Radio wave remote control
  9
• 2.1 Procedure to put alarm in an unarmed state
  9
• 2.2 Coding procedure for remote control transmitters
  9
• 2.3 Selectable options
  10
• Rear doors/Door components
  12
• 1 Rear door
  12
• 1.1 Rear door - exploded view
  12
• 1.2 Removing and installing outer door handle
  13
• 1.3 Removing and installing door lock
  14
• 1.4 Removing and installing central locking pump
  14
• 1.5 Removing and installing guide rail
  14
• 1.6 Removing and installing check flap
  15
• 1.7 Removing and installing door
  15
• 1.8 Stiff window winder operation
  15
• Bumpers
  17
• 1 Front bumper
  17
• 1.1 Front bumper- exploded view
  17
• 1.2 Removing and installing front bumper
  18
• 2 Rear bumper
  19
• 2.1 Rear bumper- exploded view
  19
• 2.2 Removing and installing rear bumper
  19
• 3 Painting of Citi Golf polypropylene bumpers
  20
• 3.1 Facilities and equipment
  20
• 3.2 Process materials
  20
• 3.3 Process sequence
  20
• Exterior equipment
  21
• 1 Exterior equipment
  21
• 1.1 Removing and installing radiator grille
  21
• 1.2 Removing and installing door mirror
  21
• Interior equipment
  22
• 1 Interior mirror
  22
• 1.1 Removing and installing interior mirror
  22
• 1.2 Bonding retaining plate for interior mirror
  22
• 2 Sill panel trims
  24
• 2.1 Removing and installing sill panel trim
  24
• 3 Compartments, covers and trim
  25
• 3.1 Removing and installing centre console, handbrake lever grip and trim
  25
• 3.2 Removing and installing driver's side compartment
  26
• 3.3 Removing and installing glove box
  26
• 3.4 Removing and installing cupholder
  26
• 3.5 Removing and installing side dash cover
  27
• 3.6 Removing and installing sunvisor
  27
• Passenger protection
  28
• 1 Front seat belts
  28
• 1.1 Front seat belt - exploded view
  28
• 1.2 Removing and installing front seat belts
  28
• 1.3 Removing front belt latch
  29
• 2 Rear seat belts
  30
• 2.1 Removing and installing rear seat belts
  30
• 3 Inspecting seat belts
  31
• 3.1 Checking webbing strap
  31
• 3.2 Checking inertia reel (locking effect)
  32
• 3.3 Belt latch - Functional check
  32
• 3.4 Checking securing parts and anchorage points
  33
• Trim/Insulation
  34
• 1 Trim
  34
• 1.1 Removing and installing dash panel
  34
• 1.2 Removing and installing front door trim panel
  36
• 1.3 Removing and installing rear door trim panel
  37
• Seat frames
  38
• 1 Front seat
  38
• 1.1 Front seat base - exploded view
  38
• 1.2 Front seat backrest - exploded view
  39
• 1.3 Front seat headrest - exploded view
  40
• 1.4 Removing and installing front seat
  40
• 1.5 Removing and installing front seat backrest
  41
• 2 Rear seat
  42
• 2.1 Rear seat base - exploded view
  42
• 2.2 Rear seat backrest - exploded view
  43
• 2.3 Removing and installing rear seat
  43
• 2.4 Removing and installing rear seat backrest
  44