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Home » Manuals » 4 Cylinder Carburettor Engine Mechanics (1.4L), 2007▸
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4 Cylinder Carburettor Engine Mechanics (1.4L), 2007▸

For Caddy Club / Golf 4-türig Rl

Original Volkswagen repair manual


8,48 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.972 KB

86 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self diagnosis, Removing and installing engine, Engine, Sealing flange and pressure plate, Crankshaft, Pistons and conrods, Cylinder head, Lubrication system, Spark timing control module (STCM) and Exploded view of exhaust system. Show more
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Repair manual Caddy Club / Golf 4-türig Rl 4 Cylinder Carburettor Engine Mechanics , 2007▸ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Self-diagnosis
    2
  • 1 Self diagnosis
    2
  • Engine assembly
    3
  • 1 Removing and installing engine
    3
  • 1.1 Work sequence
    3
  • 1.2 Tightening torques
    6
  • Crankshaft group
    7
  • 1 Engine
    7
  • 1.1 Exploded view of engine
    7
  • 1.2 Removing and installing alternator V-belt
    11
  • 1.3 Adjusting alternator V-belt tension
    11
  • 2 Sealing flange and pressure plate
    13
  • 2.1 Exploded view of sealing flange and pressure plate
    13
  • 2.2 Removing and installing crankshaft oil seal (pulley end)
    14
  • 3 Crankshaft
    16
  • 3.1 Exploded view of crankshaft assembly
    16
  • 3.2 Crankshaft dimensions
    17
  • 4 Pistons and conrods
    18
  • 4.1 Exploded view of piston and conrod
    18
  • 4.2 Checking pistons
    19
  • Cylinder head, Valve gear
    21
  • 1 Cylinder head
    21
  • 1.1 Exploded view of cylinder head
    21
  • 1.2 Removing and installing toothed belt
    22
  • 1.3 Checking and adjusting valve timing
    23
  • 1.4 Removing and installing cylinder head
    25
  • 1.5 Checking cylinder head for distortion
    27
  • 1.6 Checking compression
    27
  • 2 Servicing valve gear
    28
  • 2.1 Exploded view of valve gear
    28
  • 2.2 Checking components of valve gear
    29
  • 2.3 Reworking valve seats
    31
  • 2.4 Removing and installing camshaft oil seal
    33
  • 2.5 Removing and installing camshaft
    34
  • 2.6 Checking hydraulic lifters
    36
  • 2.7 Checking valve guides
    37
  • 2.8 Renewing valve guides
    37
  • 2.9 Renewing valve stem seals (with cylinder head fitted)
    38
  • Lubrication
    41
  • 1 Lubrication system
    41
  • 1.1 Exploded view of lubrication system
    41
  • 1.2 Specifications and capacities
    42
  • 1.3 Checking oil pump backlash
    42
  • 1.4 Checking oil pump axial clearance
    43
  • 1.5 Markings on oil dipstick
    43
  • 1.6 Checking oil pressure and oil pressure switch
    43
  • Cooling system
    46
  • 1 Removing and installing parts of cooling system
    46
  • 1.1 Exploded view of cooling system - body side
    46
  • 1.2 Exploded view of cooling system - engine side
    48
  • 1.3 Exploded view of coolant pump
    49
  • 1.4 Draining and filling cooling system
    50
  • 1.5 Removing and installing coolant pump
    52
  • 1.6 Removing and installing radiator and radiator fan
    53
  • Fuel supply system
    55
  • 1 Removing and installing parts of fuel supply system
    55
  • 1.1 Exploded view of fuel system
    55
  • 1.2 Safety precautions when working on the fuel supply system
    58
  • 1.3 Rules for cleanliness
    58
  • 1.4 Removing and installing fuel gauge sender
    58
  • 1.5 Removing and installing fuel tank
    60
  • 1.6 Gravity valve
    60
  • 1.7 Check valve
    61
  • 1.8 Adjusting throttle cable
    61
  • Mixture preparation, Carburettor
    62
  • 1 Air cleaner
    62
  • 2 Servicing Keihin carburettor
    63
  • 2.1 Exploded view of carburettor - top part
    63
  • 2.2 Exploded view of carburettor - bottom part
    64
  • 2.3 Carburettor technical information
    65
  • 2.4 Arrangement of jets in carburettor
    66
  • 2.5 Checking and adjusting idling speed and CO content
    66
  • 2.6 Checking and adjusting cold idle speed
    66
  • 2.7 Checking and adjusting choke valve gap
    67
  • 2.8 Checking and adjusting quantity injected by accelerator pump
    67
  • 2.9 Basic setting of throttle valve stage II
    68
  • 2.10 Checking and adjusting float level
    69
  • 2.11 Adjusting choke cable
    69
  • 3 Spark timing control module (STCM)
    70
  • 3.1 Vehicles with anti-theft secured engine control unit
    70
  • Exhaust system
    72
  • 1 Exploded view of exhaust system
    72
  • Ignition system
    74
  • 1 Motronic injection and ignition system
    74
  • 1.1 Exploded view of ignition system
    74
  • 1.2 Safety precautions
    75
  • 1.3 Test data, spark plug
    75
  • 1.4 Removing and installing distributor
    75
  • 1.5 Idle Tuning Data
    76
  • 1.6 Checking transistorized control ignition module (T.C.I Unit)
    77
  • 1.7 Checking Hall sender
    79
  • 1.8 Checking ignition transformer
    81
Manufacturer's designation 4 Cylinder Carburettor Engine Mechanics (1.4L), 2007▸
Manufacturer Volkswagen
Suitable for Caddy Club / Golf 4-türig Rl (1974 - 2007)
Suitable car types 174
Engine code BBV
Category Reparaturanleitung

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