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Home » Manuals » 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 2 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 3 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 2 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
  • Examplepage for repair manual 3 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸

4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸

For Caddy Club / Golf 4-türig Rl

Original Volkswagen repair manual


9,08 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.380 KB

95 Sites

Detailed technical data

Immediately readable

This repair manual contains: Technical data, Self diagnosis, Removing and installing engine, Engine, Sealing flange and pressure plate, Crankshaft, Pistons and conrods, Cylinder head, Lubrication system, Multi Point Injection and Exploded view of exhaust system. Show more
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Repair manual Caddy Club / Golf 4-türig Rl 4 Cylinder Fuel injection Engine Mechanics , 2008▸ PDF download has the following content:

Chapter overview

  • Technical data Materials
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Self-diagnosis, Electrical check
    2
  • 1 Self diagnosis
    2
  • Engine assembly
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing
    3
  • 1.2 Detaching engine from gearbox
    5
  • 1.3 Installing
    5
  • 1.4 Tightening torques:
    6
  • Crankshaft group
    7
  • 1 Engine
    7
  • 1.1 Exploded view of engine
    7
  • 1.2 Removing and installing V-belt
    11
  • 1.3 Adjusting alternator V-belt tension
    12
  • 2 Sealing flange and pressure plate
    13
  • 2.1 Exploded view of sealing flange and pressure plate
    13
  • 2.2 Removing and installing crankshaft oil seal pulley end
    14
  • 3 Crankshaft
    16
  • 3.1 Exploded view of crankshaft assembly
    16
  • 3.2 Crankshaft dimensions
    17
  • 4 Pistons and conrods
    18
  • 4.1 Exploded view of piston and conrod
    18
  • 4.2 Checking pistons
    19
  • Cylinder head, Valve gear
    21
  • 1 Cylinder head
    21
  • 1.1 Exploded view of cylinder head
    21
  • 1.2 Removing and installing toothed belt
    22
  • 1.3 Checking and adjusting valve timing
    23
  • 1.4 Removing and installing cylinder head
    25
  • 1.5 Checking cylinder head for distortion
    27
  • 1.6 Checking compressions
    27
  • 2 Servicing valve gear
    28
  • 2.1 Exploded view of valve gear
    28
  • 2.2 Checking components of valve gear
    29
  • 2.3 Reworking valve seats
    31
  • 2.4 Removing and installing camshaft oil seal
    33
  • 2.5 Removing and installing camshaft
    34
  • 2.6 Checking hydraulic lifters
    36
  • 2.7 Checking valve guides
    37
  • 2.8 Renewing valve guides
    37
  • 2.9 Renewing valve stem seals (with cylinder head fitted)
    38
  • Lubrication
    41
  • 1 Lubrication system
    41
  • 1.1 Exploded view of lubrication system
    41
  • 1.2 Oil specifications and capacities
    42
  • 1.3 Checking oil pump backlash
    43
  • 1.4 Checking oil pump axial clearance
    43
  • 1.5 Marking on oil dipstick
    43
  • 1.6 Checking oil pressure and oil pressure switch
    43
  • Cooling system
    46
  • 1 Removing and installing parts of cooling system
    46
  • 1.1 Exploded view of cooling system - body side
    46
  • 1.2 Exploded view of cooling system - engine side
    48
  • 1.3 Exploded view of coolant pump
    50
  • 1.4 Removing and installing coolant pump
    51
  • 1.5 Draining and filling cooling system
    52
  • 1.6 Removing and installing radiator and radiator fan
    54
  • Fuel supply system
    55
  • 1 Removing and installing parts of fuel supply system
    55
  • 1.1 Exploded view of fuel tank and attachments
    55
  • 1.2 Safety precautions when working on the fuel supply system
    57
  • 1.3 Rules for cleanliness
    57
  • 1.4 Removing and installing fuel tank
    57
  • 1.5 Removing and installing fuel gauge sender
    58
  • 1.6 Gravity valve
    59
  • 1.7 Check valve
    59
  • 1.8 Adjusting throttle cable
    60
  • 1.9 Fuel pump and fuel filter
    60
  • 1.10 Checking fuel pump non-return valve
    66
  • 2 Active charcoal filter system
    67
  • 2.1 Function
    67
  • 2.2 Checking fuel tank breather
    67
  • Mixture preparation, Injection
    70
  • 1 Multi Point Injection
    70
  • 1.1 Exploded view of component fitting locations
    70
  • 1.2 Exploded view of injection system
    70
  • 1.3 Exploded view of intake manifold
    73
  • 1.4 Exploded view of air cleaner
    74
  • 1.5 Safety precautions
    75
  • 1.6 Rules for cleanliness
    75
  • 1.7 Technical data
    76
  • 1.8 Idling check
    76
  • 1.9 Performing basic setting
    76
  • 1.10 Checking electrical components of injection system
    76
  • 1.11 Matching engine electronic control unit to electronic immobilizer
    76
  • 2 Engine control unit
    77
  • 2.1 Vehicles with anti-theft secured engine control unit
    77
  • Exhaust system
    78
  • 1 Exploded view of exhaust system
    78
  • Ignition system
    80
  • 1 Motronic injection and ignition system
    80
  • 1.1 Exploded view of ignition system
    80
  • 1.2 Safety precautions
    81
  • 1.3 Test data, spark plug
    81
  • 1.4 Removing and installing distributor
    82
  • 1.5 Checking ignition timing
    83
  • 1.6 Checking Hall sender
    83
  • 1.7 Checking knock sensor
    85
  • 1.8 Checking ignition transformer
    87
  • 1.9 Checking ignition transformer output stage
    87
Manufacturer's designation 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L), 2008▸
Manufacturer Volkswagen
Suitable for Caddy Club / Golf 4-türig Rl (1974 - 2007)
Suitable car types 174
Engine code AFX, AGY
Category Reparaturanleitung

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