THE CAR REPAIR SHOP
0
Home » Manuals » Body Repairs, General Body Repairs
  • Examplepage for repair manual Body Repairs, General Body Repairs
  • Examplepage for repair manual 2 Body Repairs, General Body Repairs
  • Examplepage for repair manual 3 Body Repairs, General Body Repairs
  • Examplepage for repair manual Body Repairs, General Body Repairs
  • Examplepage for repair manual 2 Body Repairs, General Body Repairs
  • Examplepage for repair manual 3 Body Repairs, General Body Repairs

Body Repairs, General Body Repairs

Original Volkswagen repair manual


6,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

1.071 KB

54 Sites

Detailed technical data

Immediately readable

This repair manual contains: Safety instructions, Body repair tools and Corrosion protection measures. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Body Repairs, General Body Repairs PDF download has the following content:

Chapter overview

  • 1 Safety instructions
    1
  • 1.1 Part removal
    1
  • 1.2 Battery and welding operation
    1
  • 1.3 Electronic control unit
    1
  • 1.4 Paint, glass, soft pad and trim
    2
  • 1.5 Fuel tank or fuel delivery pipeline
    2
  • 1.6 Air conditioner
    2
  • 1.7 Airbag System
    3
  • 1.8 Check the seat belts
    3
  • 1.9 Safety specifications for the seat belt tensioner
    6
  • 1.10 Body repair on a vehicle equipped with the seat belt tensioners
    7
  • 1.11 Perform cutting off, correcting and/or leveling on a vehicle equipped with airbags
    8
  • 1.12 Remove the front seats with a side airbag
    8
  • 2 Basic instruction
    9
  • 2.1 Diagnosis of the accident vehicle
    9
  • 2.2 Condition of the body and/or the parts for delivery to the painting workshop
    9
  • 2.3 Correction
    9
  • 2.4 Cutting
    9
  • 2.5 Body-cut part and part section
    9
  • 2.6 Original connection
    10
  • 2.7 Galvanized body parts
    10
  • 2.8 Remove the rest part
    10
  • 2.9 New parts
    10
  • 2.10 Parts
    10
  • 2.11 Molded foam plastic pads
    11
  • 3 Symbolic interpretation
    12
  • 3.1 Symbolic interpretation for welding
    12
  • 3.2 Symbolic interpretation for the operation method
    12
  • 4 Body repair tools
    16
  • 4.1 Flaring tool V.A.G 1317
    16
  • 4.2 Punching pliers V.A.G 1329
    16
  • 4.3 Basic equipment V.A.G 1366/3
    16
  • 4.4 Bottom protection layer spray gun V.A.G 1379
    17
  • 4.5 Electric blower V.A.G 1416
    17
  • 4.6 Door tensioner V.A.G 1438
    17
  • 4.7 Body equipment component V.A.G 1439
    18
  • 4.8 Pneumatic cutting knife V.A.G 1523 A
    18
  • 4.9 Air chisel V.A.G 1577
    18
  • 4.10 Edge closing iron block V.A.G 1585
    19
  • 4.11 Welding fume ventilator V.A.G 1586
    19
  • 4.12 Welding spot releasing device V.A.G 1731
    19
  • 4.13 Pneumatic spray gun V.A.G 1761/1
    20
  • 4.14 Pneumatic punching and thinning pliers VAS 1996
    20
  • 4.15 Pneumatic adhesive spray gun V.A.G 2005
    20
  • 4.16 Door hinge correction tool
    21
  • 4.17 Hose kit 5023 for the inert gas protection welding
    21
  • 4.18 Angle grinder VAS 5174
    21
  • 4.19 Angle grinder VAS 5175
    22
  • 4.20 Wire brush VAS 5182
    22
  • 5 Body bonding
    23
  • 5.1 Transporter 1991 →
    23
  • 5.2 Bonding types
    23
  • 5.3 Repair method for replacing the parts
    24
  • 6 Corrosion protection measures
    26
  • 6.1 Corrosion protection
    26
  • 7 Waste disposal instructions
    27
  • 7.1 Waste disposal
    27
  • 7.2 Air pressure tappet exhaust
    27
  • 7.3 Airbag
    28
  • 8 Contact corrosion protection
    29
  • 8.1 Connection of aluminum alloy/magnesium alloy with steel
    29
  • 9 Steel plate repair
    30
  • 9.1 High-strength body plate
    30
  • 9.2 Galvanized body parts
    30
  • 9.3 Welding on the galvanized body steel plate
    31
  • 9.4 Tearing test
    32
  • 10 Aluminum repair
    33
  • 10.1 Painting
    33
  • 10.2 Surface treatment
    33
  • 10.3 Leveling
    34
  • 10.4 Temperature control for heating
    34
  • 11 Plastic repair method
    35
  • 11.1 Material
    35
  • 11.2 Repairing the pit
    36
  • 11.3 Repairing the scratch
    37
  • 11.4 Repair the crack
    39
  • 11.5 Repairing the small hole (the diameter is more than 30 mm)
    40
  • 11.6 Plastic repair (glass fibre material)
    41
  • 11.7 Repair process
    42
  • 12 Glass repair
    45
  • 12.1 Repairing the windshield
    45
Manufacturer's designation Body Repairs, General Body Repairs
Manufacturer Volkswagen
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Fuel supply system - Diesel engines

Examplepage for repair manual Fuel supply system - Diesel engines

For Polo A05 (2010)

8,02 € Details

5-speed manual gearbox 0A4

Examplepage for repair manual 5-speed manual gearbox 0A4

For Polo (2014)

16,26 € Details

4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)

Examplepage for repair manual 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA 888, generation III)

For Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984)

29,21 € Details

Current supply, from September 1997

Examplepage for repair manual Current supply, from September 1997

For Sharan (1995 - 2010)

48,69 € Details

Nr. 370: The Crafter - Electrical System

Examplepage for repair manual Nr. 370: The Crafter - Electrical System

8,35 € Details

Nr.596: The Passat 2020 Electrics and Driver Assist Systems

Examplepage for repair manual Nr.596: The Passat 2020 Electrics and Driver Assist Systems

7,07 € Details

Vehicle-specific paint information

Examplepage for repair manual Vehicle-specific paint information

For eUp! (ab 2014) / e-UP! (2017) / e-Up! (2020 >)

7,19 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Polo (2014)

17,35 € Details

Nr. 506 Der Crafter 4MOTION mit Achleitner Allradantrieb

Examplepage for repair manual Nr. 506 Der Crafter 4MOTION mit Achleitner Allradantrieb

7,31 € Details

Nr.582: The Selective Catalytic Reduction Exhaust Gas Treatment System in the Touareg 2019

Examplepage for repair manual Nr.582: The Selective Catalytic Reduction Exhaust Gas Treatment System in the Touareg 2019

5,46 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 5N0971148AA Leitg.Satz

5N0971148AA

Leitg.Satz

122,89 €

Details
car part 1K0122101CK Schlauch

1K0122101CK

Schlauch

59,19 €

Details
car part 8W0803593 Stopfen

8W0803593

Stopfen

1,27 €

Details
car part 5TA898619 Bef.Satz

5TA898619

Bef.Satz

33,94 €

Details
car part G052141A2 Paste

G052141A2

Paste

33,80 €

Details

Kommunikation

Examplepage for repair manual Kommunikation

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

6,46 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

5 Gang-Schaltgetriebe 02G Allradantrieb

Examplepage for repair manual 5 Gang-Schaltgetriebe 02G Allradantrieb

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)

23,09 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts