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  • Examplepage for repair manual Body Repairs, General Body Repairs
  • Examplepage for repair manual 2 Body Repairs, General Body Repairs
  • Examplepage for repair manual 3 Body Repairs, General Body Repairs

Body Repairs, General Body Repairs

Original Volkswagen repair manual


6,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

1.071 KB

54 Sites

Detailed technical data

Immediately readable

This repair manual contains: Safety instructions, Body repair tools and Corrosion protection measures. Show more
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Repair manual Body Repairs, General Body Repairs PDF download has the following content:

Chapter overview

  • 1 Safety instructions
    1
  • 1.1 Part removal
    1
  • 1.2 Battery and welding operation
    1
  • 1.3 Electronic control unit
    1
  • 1.4 Paint, glass, soft pad and trim
    2
  • 1.5 Fuel tank or fuel delivery pipeline
    2
  • 1.6 Air conditioner
    2
  • 1.7 Airbag System
    3
  • 1.8 Check the seat belts
    3
  • 1.9 Safety specifications for the seat belt tensioner
    6
  • 1.10 Body repair on a vehicle equipped with the seat belt tensioners
    7
  • 1.11 Perform cutting off, correcting and/or leveling on a vehicle equipped with airbags
    8
  • 1.12 Remove the front seats with a side airbag
    8
  • 2 Basic instruction
    9
  • 2.1 Diagnosis of the accident vehicle
    9
  • 2.2 Condition of the body and/or the parts for delivery to the painting workshop
    9
  • 2.3 Correction
    9
  • 2.4 Cutting
    9
  • 2.5 Body-cut part and part section
    9
  • 2.6 Original connection
    10
  • 2.7 Galvanized body parts
    10
  • 2.8 Remove the rest part
    10
  • 2.9 New parts
    10
  • 2.10 Parts
    10
  • 2.11 Molded foam plastic pads
    11
  • 3 Symbolic interpretation
    12
  • 3.1 Symbolic interpretation for welding
    12
  • 3.2 Symbolic interpretation for the operation method
    12
  • 4 Body repair tools
    16
  • 4.1 Flaring tool V.A.G 1317
    16
  • 4.2 Punching pliers V.A.G 1329
    16
  • 4.3 Basic equipment V.A.G 1366/3
    16
  • 4.4 Bottom protection layer spray gun V.A.G 1379
    17
  • 4.5 Electric blower V.A.G 1416
    17
  • 4.6 Door tensioner V.A.G 1438
    17
  • 4.7 Body equipment component V.A.G 1439
    18
  • 4.8 Pneumatic cutting knife V.A.G 1523 A
    18
  • 4.9 Air chisel V.A.G 1577
    18
  • 4.10 Edge closing iron block V.A.G 1585
    19
  • 4.11 Welding fume ventilator V.A.G 1586
    19
  • 4.12 Welding spot releasing device V.A.G 1731
    19
  • 4.13 Pneumatic spray gun V.A.G 1761/1
    20
  • 4.14 Pneumatic punching and thinning pliers VAS 1996
    20
  • 4.15 Pneumatic adhesive spray gun V.A.G 2005
    20
  • 4.16 Door hinge correction tool
    21
  • 4.17 Hose kit 5023 for the inert gas protection welding
    21
  • 4.18 Angle grinder VAS 5174
    21
  • 4.19 Angle grinder VAS 5175
    22
  • 4.20 Wire brush VAS 5182
    22
  • 5 Body bonding
    23
  • 5.1 Transporter 1991 →
    23
  • 5.2 Bonding types
    23
  • 5.3 Repair method for replacing the parts
    24
  • 6 Corrosion protection measures
    26
  • 6.1 Corrosion protection
    26
  • 7 Waste disposal instructions
    27
  • 7.1 Waste disposal
    27
  • 7.2 Air pressure tappet exhaust
    27
  • 7.3 Airbag
    28
  • 8 Contact corrosion protection
    29
  • 8.1 Connection of aluminum alloy/magnesium alloy with steel
    29
  • 9 Steel plate repair
    30
  • 9.1 High-strength body plate
    30
  • 9.2 Galvanized body parts
    30
  • 9.3 Welding on the galvanized body steel plate
    31
  • 9.4 Tearing test
    32
  • 10 Aluminum repair
    33
  • 10.1 Painting
    33
  • 10.2 Surface treatment
    33
  • 10.3 Leveling
    34
  • 10.4 Temperature control for heating
    34
  • 11 Plastic repair method
    35
  • 11.1 Material
    35
  • 11.2 Repairing the pit
    36
  • 11.3 Repairing the scratch
    37
  • 11.4 Repair the crack
    39
  • 11.5 Repairing the small hole (the diameter is more than 30 mm)
    40
  • 11.6 Plastic repair (glass fibre material)
    41
  • 11.7 Repair process
    42
  • 12 Glass repair
    45
  • 12.1 Repairing the windshield
    45
Manufacturer's designation Body Repairs, General Body Repairs
Manufacturer Volkswagen
Category Reparaturanleitung

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