Body Repairs, General Body Repairs

Kapitelübersicht

• 1 Safety instructions
  1
• 1.1 Part removal
  1
• 1.2 Battery and welding operation
  1
• 1.3 Electronic control unit
  1
• 1.4 Paint, glass, soft pad and trim
  2
• 1.5 Fuel tank or fuel delivery pipeline
  2
• 1.6 Air conditioner
  2
• 1.7 Airbag System
  3
• 1.8 Check the seat belts
  3
• 1.9 Safety specifications for the seat belt tensioner
  6
• 1.10 Body repair on a vehicle equipped with the seat belt tensioners
  7
• 1.11 Perform cutting off, correcting and/or leveling on a vehicle equipped with airbags
  8
• 1.12 Remove the front seats with a side airbag
  8
• 2 Basic instruction
  9
• 2.1 Diagnosis of the accident vehicle
  9
• 2.2 Condition of the body and/or the parts for delivery to the painting workshop
  9
• 2.3 Correction
  9
• 2.4 Cutting
  9
• 2.5 Body-cut part and part section
  9
• 2.6 Original connection
  10
• 2.7 Galvanized body parts
  10
• 2.8 Remove the rest part
  10
• 2.9 New parts
  10
• 2.10 Parts
  10
• 2.11 Molded foam plastic pads
  11
• 3 Symbolic interpretation
  12
• 3.1 Symbolic interpretation for welding
  12
• 3.2 Symbolic interpretation for the operation method
  12
• 4 Body repair tools
  16
• 4.1 Flaring tool V.A.G 1317
  16
• 4.2 Punching pliers V.A.G 1329
  16
• 4.3 Basic equipment V.A.G 1366/3
  16
• 4.4 Bottom protection layer spray gun V.A.G 1379
  17
• 4.5 Electric blower V.A.G 1416
  17
• 4.6 Door tensioner V.A.G 1438
  17
• 4.7 Body equipment component V.A.G 1439
  18
• 4.8 Pneumatic cutting knife V.A.G 1523 A
  18
• 4.9 Air chisel V.A.G 1577
  18
• 4.10 Edge closing iron block V.A.G 1585
  19
• 4.11 Welding fume ventilator V.A.G 1586
  19
• 4.12 Welding spot releasing device V.A.G 1731
  19
• 4.13 Pneumatic spray gun V.A.G 1761/1
  20
• 4.14 Pneumatic punching and thinning pliers VAS 1996
  20
• 4.15 Pneumatic adhesive spray gun V.A.G 2005
  20
• 4.16 Door hinge correction tool
  21
• 4.17 Hose kit 5023 for the inert gas protection welding
  21
• 4.18 Angle grinder VAS 5174
  21
• 4.19 Angle grinder VAS 5175
  22
• 4.20 Wire brush VAS 5182
  22
• 5 Body bonding
  23
• 5.1 Transporter 1991 →
  23
• 5.2 Bonding types
  23
• 5.3 Repair method for replacing the parts
  24
• 6 Corrosion protection measures
  26
• 6.1 Corrosion protection
  26
• 7 Waste disposal instructions
  27
• 7.1 Waste disposal
  27
• 7.2 Air pressure tappet exhaust
  27
• 7.3 Airbag
  28
• 8 Contact corrosion protection
  29
• 8.1 Connection of aluminum alloy/magnesium alloy with steel
  29
• 9 Steel plate repair
  30
• 9.1 High-strength body plate
  30
• 9.2 Galvanized body parts
  30
• 9.3 Welding on the galvanized body steel plate
  31
• 9.4 Tearing test
  32
• 10 Aluminum repair
  33
• 10.1 Painting
  33
• 10.2 Surface treatment
  33
• 10.3 Leveling
  34
• 10.4 Temperature control for heating
  34
• 11 Plastic repair method
  35
• 11.1 Material
  35
• 11.2 Repairing the pit
  36
• 11.3 Repairing the scratch
  37
• 11.4 Repair the crack
  39
• 11.5 Repairing the small hole (the diameter is more than 30 mm)
  40
• 11.6 Plastic repair (glass fibre material)
  41
• 11.7 Repair process
  42
• 12 Glass repair
  45
• 12.1 Repairing the windshield
  45