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  • Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
  • Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)

3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)

For Polo

Original Volkswagen repair manual


13,49 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.359 KB

157 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder block, seals, Valve gear, Parts of lubrication system, Activated charcoal filter system, Electronic power control (EPC) and Checking components. Show more
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Repair manual Polo 3-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing
    4
  • 1.2 Installing
    8
  • 1.3 Specified torques
    9
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Assembly overview - part I, belt drive
    11
  • 1.2 Assembly overview - part II, chain drive, engine codes AWY, BMD, BBM
    12
  • 1.3 Assembly overview - part II, chain drive, engine codes AZQ, BME, BZG
    15
  • 1.4 Removing and installing poly V-belt
    17
  • 1.5 Removing and installing valve timing housing
    19
  • 2 Cylinder block, seals
    24
  • 2.1 Assembly overview
    24
  • 2.2 Renewing crankshaft oil seal - belt pulley end
    25
  • 2.3 Renewing crankshaft oil seal - flywheel end
    27
  • Cylinder head, valve gear
    30
  • 1 Cylinder head
    30
  • 1.1 Assembly overview - engine codes AWY, BMD, BBM
    30
  • 1.2 Removing and installing cylinder head, engine codes AWY, BMD, BBM
    32
  • 1.3 Assembly overview - engine codes AZQ, BME, BZG
    35
  • 1.4 Removing and installing cylinder head, engine codes AZQ, BME, BZG
    38
  • 1.5 Removing and installing camshaft housing, engine codes AZQ, BME, BZG
    41
  • 1.6 Checking valve timing, engine codes AWY, BMD, BBM
    45
  • 1.7 Checking valve timing, engine codes AZQ, BME, BZG
    47
  • 1.9 Adjusting valve timing, engine codes AWY, BMD, BBM
    51
  • 1.11 Adjusting valve timing, engine codes AZQ, BME, BZG
    58
  • 1.12 Checking compression
    61
  • 2 Valve gear
    64
  • 2.1 Assembly overview - engine codes AWY, BMD, BBM
    64
  • 2.2 Assembly overview - engine codes AZQ, BME, BZG
    66
  • 2.3 Checking camshaft axial clearance
    69
  • 2.4 Reworking valve seats
    69
  • 2.5 Checking valve guides
    72
  • 2.6 Renewing valve stem seals
    73
  • Lubrication
    77
  • 1 Parts of lubrication system
    77
  • 1.1 Engine oil
    77
  • 1.2 Assembly overview
    77
  • 1.3 Assembly overview - oil filter
    80
  • 1.4 Removing and installing oil filter element
    80
  • 1.5 Removing and installing oil sump
    81
  • 1.6 Checking oil pressure and oil pressure switch
    82
  • Cooling
    84
  • 1 Parts of cooling system
    84
  • 1.1 Assembly overview - parts of cooling system, body side (radiator with two fans)
    84
  • 1.2 Assembly overview - parts of cooling system, body side (radiator with one fan)
    86
  • 1.3 Assembly overview - parts of cooling system, engine side
    87
  • 1.4 Draining and filling coolant
    88
  • 1.5 Removing and installing radiator
    90
  • 1.6 Removing and installing coolant pump
    92
  • Fuel supply system
    94
  • 1 Parts of fuel supply system
    94
  • 1.1 Assembly overview - fuel tank with attachments
    94
  • 1.2 Safety precautions when working on fuel supply system
    97
  • 1.3 Rules for cleanliness
    98
  • 1.4 Removing and installing fuel delivery unit
    98
  • 1.5 Removing and installing fuel gauge sender G
    100
  • 1.6 Removing and installing fuel tank
    100
  • 1.7 Crash fuel shut-off
    102
  • 1.8 Checking fuel pump
    102
  • 1.9 Bleeding fuel system
    110
  • 2 Activated charcoal filter system
    113
  • 2.1 Function
    113
  • 2.2 Assembly overview
    113
  • 2.3 Checking fuel tank breather
    114
  • 3 Electronic power control (EPC)
    116
  • 3.1 Assembly overview
    116
  • Mixture preparation - injection
    117
  • 1 Injection system
    117
  • 1.1 Assembly overview - parts of injection system
    117
  • 1.2 Assembly overview - intake manifold, engine codes AWY, BMD, BBM
    119
  • 1.3 Assembly overview - intake manifold, engine codes AZQ, BME, BZG
    120
  • 1.4 Assembly overview - fuel rail with injectors, engine code AWY
    121
  • 1.6 Assembly overview - air filter, engine codes AWY, AZQ, BME
    122
  • 1.7 Removing and installing air filter, engine codes AWY, AZQ, BME
    123
  • 1.8 Assembly overview - air filter, engine codes BMD, BBM, BZG
    124
  • 1.9 Removing and installing air filter, engine codes BMD, BBM, BZG
    125
  • 1.10 Cleaning throttle valve module J338
    126
  • 1.11 Safety precautions
    127
  • 1.12 Rules for cleanliness
    128
  • 1.13 Technical data
    129
  • 2 Checking components
    130
  • 2.1 Checking injectors
    130
  • 2.2 Checking fuel pressure regulator and holding pressure
    134
  • 2.3 Checking intake air preheating
    137
  • 2.4 Check non-return valve for crankcase breather
    137
  • 3 Engine control unit J623
    140
  • 3.1 Removing and installing engine control unit J623
    140
  • 3.2 Removing and installing anti-theft-secured engine control unit J623 (►model year 2007)
    140
  • 3.3 Vehicles with anti-theft secured engine control unit J623 (model year 2007►)
    142
  • Exhaust system
    144
  • 1 Parts of the exhaust system
    144
  • 1.1 Assembly overview - front exhaust system with attachments
    144
  • 1.2 Assembly overview - silencers with mountings
    145
  • 2 Exhaust gas recirculation system
    147
  • 2.1 Assembly overview
    147
  • Ignition system
    148
  • 1 Ignition system
    148
  • 1.1 Assembly overview - parts of ignition system
    148
  • 1.2 Removing and installing ignition coils with output stage
    149
  • 1.3 Safety precautions
    150
  • 1.4 Test data, spark plugs
    151
Manufacturer's designation 3-cylinder injection engine (1.2 l engine, 2V and 4V, EA 111)
Manufacturer Volkswagen
Suitable for Polo (2002 - 2005) / Polo (2005 - 2007)
Suitable car types 9N1, 9N3
Engine code BZG, AWY, AZQ, BMD, BME
Category Reparaturanleitung

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