Manual Automatic Gearbox 01M - New Beetle

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Repair manual New Beetle Automatic Gearbox 01M PDF download has the following content:

Chapter overview

Technical data
1
1 Gearbox identification
1
1.1 Gearbox identification
1
2 Information on "Automatic gearbox 01M"
2
2.1 Information on "Automatic gearbox 01M"
2
3 Codes, gearbox allocation, ratios, equipment
3
3.1 Codes, gearbox allocation, ratios, equipment
3
4 Capacities
8
4.1 Capacities
8
5 Repair using an exchange component
8
5.1 Repair using an exchange component
8
6 General notes on the repair
16
6.1 General notes on the repair
16
Torque converter
19
1 Torque converter
19
1.1 Torque converter
19
1.2 Assembly overview
19
1.3 Identification of torque converter
20
1.4 Allocation of torque converter
21
1.5 Draining torque converter
21
1.6 Removing plain bearing bush from turbine shaft
22
1.7 Removing and installing torque converter oil
23
1.8 Checking torque converter
25
1.9 Installing torque converter
25
Controls, Housing
27
1 Connecting VAS 5051 and selecting function
27
1.1 Connecting VAS 5051 and selecting function
27
2 Electrical/electronic components and their locations
29
2.1 Electrical/electronic components and their locations
29
3 Gear drive mechanism: repairing
43
3.1 Gear drive mechanism: repairing
43
3.2 Checking selector mechanism
44
3.3 Checking and adjusting selector lever cable
44
3.4 Checking function of ignition key withdrawal lock
46
3.5 Dismantling and assembling selector mechanism
47
3.6 Removing and installing selector lever handle
56
3.7 Removing and installing selector lever lock solenoid (magnet) -N110-
57
3.8 Removing and installing selector lever cable
60
3.9 Removing and installing selector lever
63
3.10 Removing and installing locking cable
66
3.11 Adjusting locking cable
68
4 Checking gearbox
70
4.1 Checking gearbox
70
4.2 Fault finding table for "4-speed automatic gearbox"
70
4.3 Checking shift points
71
4.4 Checking stall speed
71
4.5 Measuring main pressure
71
5 Gearbox: removal and installation
75
5.1 Gearbox: removal and installation
75
5.2 Transporting the gearbox
95
5.3 Securing gearbox to assembly stand
97
6 Checking ATF level and replenishing
99
6.1 Checking ATF level and replenishing
99
7 Gearbox with selector elements
105
7.1 Gearbox with selector elements
105
7.2 Position of selector elements
106
8 Dismantling and assembling gearbox
108
8.1 Dismantling and assembling gearbox
108
8.2 Removing and installing ATF cooler and ATF filler tube
108
8.3 Dismantling and assembling planet gearbox -Overview-
110
8.4 I-Removing and installing ATF pump to supporting tube
111
8.5 II - Removing and installing reverse gear clutch -K2- to large sun gear
115
8.6 III-Removing and installing freewheel and reverse gear brake -B1-
119
8.7 IV - Planet carrier and gearbox housing input gear and cover
122
8.8 Dismantling planet gearbox
125
8.9 Assembling planet gearbox
135
8.10 Installing exchange component
146
8.11 Overview of all planet gearbox adjustments
157
8.12 Adjusting planet carrier
158
8.13 Adjusting reverse gear brake -B1-
165
8.14 Adjusting clutch play between -K1- and -K2-
171
8.15 2\. and 4th gear brake -B2- adjustment
177
Gears, Hydraulic controls
184
1 Dismantling and assembling ATF pump
184
1.1 Dismantling and assembling ATF pump
184
2 Dismantling and assembling freewheel with -B1- piston
189
2.1 Dismantling and assembling freewheel with -B1- piston
189
3 1\. to 3rd gear clutch -K1-, dismantling and assembling
192
3.1 1\. to 3rd gear clutch -K1-, dismantling and assembling
192
4 Dismantling and assembling reverse gear clutch -K2-
198
4.1 Dismantling and assembling reverse gear clutch -K2-
198
5 3\. and 4th gear clutch -K3- with turbine shaft, dismantling and assembling
202
5.1 3\. and 4th gear clutch -K3- with turbine shaft, dismantling and assembling
202
6 Removing and installing oil pan
208
6.1 Removing and installing oil pan
208
7 Removing and installing oil strainer
210
7.1 Removing and installing oil strainer
210
8 Removing and installing valve body
210
8.1 Removing and installing valve body
210
10 Dismantling and assembling parking lock
228
10.1 Dismantling and assembling parking lock
228
11 Renewing vehicle speed sender -G68-
239
11.1 Renewing vehicle speed sender -G68-
239
Final drive, Differential
243
1 Checking gear oil in final drive
243
1.1 Checking gear oil in final drive
243
1.2 Models with no control plug in final drive cover
243
1.3 Models with a control plug in final drive cover
245
2 Removing and installing drive flange seal
246
2.1 Removing and installing drive flange seal
246
3 Dismantling and assembling final drive
251
3.1 Dismantling and assembling final drive
251
3.2 Repair overview of final drive
251
3.3 Removing and installing input gear
253
3.4 Removing and installing drive pinion
260
3.5 Removing and installing differential
272
3.6 Dismantling and assembling differential
285
4 Adjusting final drive
299
4.1 Adjusting final drive
299
4.2 Overview of adjustments
299
4.3 Adjustments when renewing individual components
301
4.4 Adjusting drive pinion
303
4.5 Adjusting input gear
305
4.6 Adjusting differential
307
5 Definitions
308
5.1 Definitions
308

Manufacturer's designation	Automatic Gearbox 01M
Manufacturer	Volkswagen
Suitable for	New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types	1C, 9C
Transmission designations	01M
Transmission types	CKX, CLA, CLB, CLK, ESE, ESB, ERX, ERQ, EPS, EPR, EPP, EPM, EPL, EPK, EPJ, EPH, EPG, EPD, EPC, EPB, EPA, ENZ, ELZ, ELY, ELX, ELV, ELU, ELT, ELS, ELH, EFB, ECV, ECU, ECT, ECR, ECQ, ECP, ECN, ECM, ECL, ECK, DYQ, DVK, DVJ, DVH, DVG, DTH, DTB, DSU, DQE, DQD, DNT, DNS, DNR, DMS, DMP, DMN, DMB, DMA, DLZ, DLY, DLX, DKS, DKR, DEH, DEG, DBL, DAB, CXB, CQH, CQG, FDO, FDK, FDJ, FDH, FDG, FDF, FDE, FDD, FDC, FDB, FDA, FCZ, ESJ, ESH, ESF, DLW, DLV, DLU, DLT, DLS, DLR, DLL, CQE, CKY, CKZ, DMC, DMD, DMF, DMG, DMJ, DMQ, DMT, DVD, DWX, EBT, EPF, DSD, ECS, ELW, EPN
Category	Reparaturanleitung

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