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Automatic Gearbox 01M

For New Beetle

Original Volkswagen repair manual


24,85 €7% VAT incl.

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Language: English

Digital PDF file

6.974 KB

317 Sites

Detailed technical data

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This repair manual contains: Torque converter, Connecting VAS 5051 and selecting function, Electrical/electronic components and their locations, Gear drive mechanism: repairing, Checking gearbox, Gearbox: removal and installation, 1\. to 3rd gear clutch -K1-, dismantling and assembling, Renewing vehicle speed sender -G68-, Adjusting final drive and Definitions. Show more
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Repair manual New Beetle Automatic Gearbox 01M PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Information on "Automatic gearbox 01M"
    2
  • 2.1 Information on "Automatic gearbox 01M"
    2
  • 3 Codes, gearbox allocation, ratios, equipment
    3
  • 3.1 Codes, gearbox allocation, ratios, equipment
    3
  • 4 Capacities
    8
  • 4.1 Capacities
    8
  • 5 Repair using an exchange component
    8
  • 5.1 Repair using an exchange component
    8
  • 6 General notes on the repair
    16
  • 6.1 General notes on the repair
    16
  • Torque converter
    19
  • 1 Torque converter
    19
  • 1.1 Torque converter
    19
  • 1.2 Assembly overview
    19
  • 1.3 Identification of torque converter
    20
  • 1.4 Allocation of torque converter
    21
  • 1.5 Draining torque converter
    21
  • 1.6 Removing plain bearing bush from turbine shaft
    22
  • 1.7 Removing and installing torque converter oil
    23
  • 1.8 Checking torque converter
    25
  • 1.9 Installing torque converter
    25
  • Controls, Housing
    27
  • 1 Connecting VAS 5051 and selecting function
    27
  • 1.1 Connecting VAS 5051 and selecting function
    27
  • 2 Electrical/electronic components and their locations
    29
  • 2.1 Electrical/electronic components and their locations
    29
  • 3 Gear drive mechanism: repairing
    43
  • 3.1 Gear drive mechanism: repairing
    43
  • 3.2 Checking selector mechanism
    44
  • 3.3 Checking and adjusting selector lever cable
    44
  • 3.4 Checking function of ignition key withdrawal lock
    46
  • 3.5 Dismantling and assembling selector mechanism
    47
  • 3.6 Removing and installing selector lever handle
    56
  • 3.7 Removing and installing selector lever lock solenoid (magnet) -N110-
    57
  • 3.8 Removing and installing selector lever cable
    60
  • 3.9 Removing and installing selector lever
    63
  • 3.10 Removing and installing locking cable
    66
  • 3.11 Adjusting locking cable
    68
  • 4 Checking gearbox
    70
  • 4.1 Checking gearbox
    70
  • 4.2 Fault finding table for "4-speed automatic gearbox"
    70
  • 4.3 Checking shift points
    71
  • 4.4 Checking stall speed
    71
  • 4.5 Measuring main pressure
    71
  • 5 Gearbox: removal and installation
    75
  • 5.1 Gearbox: removal and installation
    75
  • 5.2 Transporting the gearbox
    95
  • 5.3 Securing gearbox to assembly stand
    97
  • 6 Checking ATF level and replenishing
    99
  • 6.1 Checking ATF level and replenishing
    99
  • 7 Gearbox with selector elements
    105
  • 7.1 Gearbox with selector elements
    105
  • 7.2 Position of selector elements
    106
  • 8 Dismantling and assembling gearbox
    108
  • 8.1 Dismantling and assembling gearbox
    108
  • 8.2 Removing and installing ATF cooler and ATF filler tube
    108
  • 8.3 Dismantling and assembling planet gearbox -Overview-
    110
  • 8.4 I-Removing and installing ATF pump to supporting tube
    111
  • 8.5 II - Removing and installing reverse gear clutch -K2- to large sun gear
    115
  • 8.6 III-Removing and installing freewheel and reverse gear brake -B1-
    119
  • 8.7 IV - Planet carrier and gearbox housing input gear and cover
    122
  • 8.8 Dismantling planet gearbox
    125
  • 8.9 Assembling planet gearbox
    135
  • 8.10 Installing exchange component
    146
  • 8.11 Overview of all planet gearbox adjustments
    157
  • 8.12 Adjusting planet carrier
    158
  • 8.13 Adjusting reverse gear brake -B1-
    165
  • 8.14 Adjusting clutch play between -K1- and -K2-
    171
  • 8.15 2\. and 4th gear brake -B2- adjustment
    177
  • Gears, Hydraulic controls
    184
  • 1 Dismantling and assembling ATF pump
    184
  • 1.1 Dismantling and assembling ATF pump
    184
  • 2 Dismantling and assembling freewheel with -B1- piston
    189
  • 2.1 Dismantling and assembling freewheel with -B1- piston
    189
  • 3 1\. to 3rd gear clutch -K1-, dismantling and assembling
    192
  • 3.1 1\. to 3rd gear clutch -K1-, dismantling and assembling
    192
  • 4 Dismantling and assembling reverse gear clutch -K2-
    198
  • 4.1 Dismantling and assembling reverse gear clutch -K2-
    198
  • 5 3\. and 4th gear clutch -K3- with turbine shaft, dismantling and assembling
    202
  • 5.1 3\. and 4th gear clutch -K3- with turbine shaft, dismantling and assembling
    202
  • 6 Removing and installing oil pan
    208
  • 6.1 Removing and installing oil pan
    208
  • 7 Removing and installing oil strainer
    210
  • 7.1 Removing and installing oil strainer
    210
  • 8 Removing and installing valve body
    210
  • 8.1 Removing and installing valve body
    210
  • 10 Dismantling and assembling parking lock
    228
  • 10.1 Dismantling and assembling parking lock
    228
  • 11 Renewing vehicle speed sender -G68-
    239
  • 11.1 Renewing vehicle speed sender -G68-
    239
  • Final drive, Differential
    243
  • 1 Checking gear oil in final drive
    243
  • 1.1 Checking gear oil in final drive
    243
  • 1.2 Models with no control plug in final drive cover
    243
  • 1.3 Models with a control plug in final drive cover
    245
  • 2 Removing and installing drive flange seal
    246
  • 2.1 Removing and installing drive flange seal
    246
  • 3 Dismantling and assembling final drive
    251
  • 3.1 Dismantling and assembling final drive
    251
  • 3.2 Repair overview of final drive
    251
  • 3.3 Removing and installing input gear
    253
  • 3.4 Removing and installing drive pinion
    260
  • 3.5 Removing and installing differential
    272
  • 3.6 Dismantling and assembling differential
    285
  • 4 Adjusting final drive
    299
  • 4.1 Adjusting final drive
    299
  • 4.2 Overview of adjustments
    299
  • 4.3 Adjustments when renewing individual components
    301
  • 4.4 Adjusting drive pinion
    303
  • 4.5 Adjusting input gear
    305
  • 4.6 Adjusting differential
    307
  • 5 Definitions
    308
  • 5.1 Definitions
    308
Manufacturer's designation Automatic Gearbox 01M
Manufacturer Volkswagen
Suitable for New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1C, 9C
Transmission designations 01M
Transmission types CKX, CLA, CLB, CLK, ESE, ESB, ERX, ERQ, EPS, EPR, EPP, EPM, EPL, EPK, EPJ, EPH, EPG, EPD, EPC, EPB, EPA, ENZ, ELZ, ELY, ELX, ELV, ELU, ELT, ELS, ELH, EFB, ECV, ECU, ECT, ECR, ECQ, ECP, ECN, ECM, ECL, ECK, DYQ, DVK, DVJ, DVH, DVG, DTH, DTB, DSU, DQE, DQD, DNT, DNS, DNR, DMS, DMP, DMN, DMB, DMA, DLZ, DLY, DLX, DKS, DKR, DEH, DEG, DBL, DAB, CXB, CQH, CQG, FDO, FDK, FDJ, FDH, FDG, FDF, FDE, FDD, FDC, FDB, FDA, FCZ, ESJ, ESH, ESF, DLW, DLV, DLU, DLT, DLS, DLR, DLL, CQE, CKY, CKZ, DMC, DMD, DMF, DMG, DMJ, DMQ, DMT, DVD, DWX, EBT, EPF, DSD, ECS, ELW, EPN
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