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  • Examplepage for repair manual Motronic Injection and Ignitio System (5-Cyl. 4 Valve)
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Motronic Injection and Ignitio System (5-Cyl. 4 Valve)

For New Beetle

Original Volkswagen repair manual


15,75 €7% VAT incl.

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Language: English

Digital PDF file

2.222 KB

188 Sites

Detailed technical data

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This repair manual contains: General to self-diagnosis, Fault memory, Fault table: From V.A.G code 16395 / SAE P0 or P2 codes, Readiness code, Measured value blocks and Servicing injection system. Show more
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Repair manual New Beetle Motronic Injection and Ignitio System PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Significance of EPC warning lamp (fault lamp for electronic accelerator) in dash panel insert
    1
  • 1.4 Significance of exhaust emissions warning lamp
    2
  • 1.5 Technical data of self-diagnosis
    3
  • 1.6 Connecting fault reader
    4
  • 2 Fault memory
    7
  • 2.1 Fault memory
    7
  • 2.2 Interrogating and erasing fault memory
    7
  • 3 Fault table: From V.A.G code 16395 / SAE P0 or P2 codes
    9
  • 3.1 Fault table: From V.A.G code 16395 / SAE P0 or P2 codes
    9
  • 4 Fault table: from V.A.G code 17455 / SAE P1 and P3 codes
    15
  • 4.1 Fault table: from V.A.G code 17455 / SAE P1 and P3 codes
    15
  • 5 Final control diagnosis
    25
  • 5.1 Final control diagnosis
    25
  • 5.2 Performing final control diagnosis
    25
  • 6 Readiness code
    41
  • 6.1 Readiness code
    41
  • 6.2 Reading readiness code
    41
  • 6.3 Generating readiness code
    42
  • 7 Measured value blocks
    52
  • 7.1 Measured value blocks
    52
  • 7.2 Safety precautions
    52
  • 7.3 Read measured value block
    52
  • 8 Evaluating measured value blocks, display groups 0...8 -Basic functions-
    53
  • 8.1 Evaluating measured value blocks, display groups 0...8 -Basic functions-
    53
  • 9 Evaluating measured value blocks, display groups 10...29 -Ignition-
    58
  • 9.1 Evaluating measured value blocks, display groups 10...29 -Ignition-
    58
  • 10 Evaluating measured value blocks, display grps. 30...33, 99 -Lambda regulation-
    61
  • 10.1 Evaluating measured value blocks, display grps. 30...33, 99 -Lambda regulation-
    61
  • 11 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    65
  • 11.1 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    65
  • 12 Evaluating measured value blocks, display groups 70...78 -Reducing emissions-
    69
  • 12.1 Evaluating measured value blocks, display groups 70...78 -Reducing emissions-
    69
  • 14 Evaluating measured value blocks, display groups 120...126 -Communication-
    71
  • 14.1 Evaluating measured value blocks, display groups 120...126 -Communication-
    71
  • Mixture preparation, Injection
    73
  • 1 Servicing injection system
    73
  • 1.1 Servicing injection system
    73
  • 1.2 Fitting locations overview
    73
  • 1.3 General notes on injection
    78
  • 1.4 Removing and installing parts of the injection system
    79
  • 1.5 Dismantling and assembling intake manifold
    88
  • 1.6 Dismantling and assembling fuel distributor
    91
  • 1.7 Dismantling and assembling air cleaner
    93
  • 1.8 Safety precautions
    95
  • 1.9 Rules for cleanliness
    97
  • 1.10 Technical data
    97
  • 2 Checking components
    98
  • 2.1 Checking components
    98
  • 2.2 Checking Lambda probe heating for Lambda probe before catalytic converter
    98
  • 2.3 Checking Lambda probe heating for Lambda probe after catalytic converter
    101
  • 2.4 Checking air mass meter
    104
  • 2.5 Checking throttle valve control part
    108
  • 2.6 Checking coolant temperature sender
    112
  • 2.7 Checking intake air temperature sender
    117
  • 2.8 Checking engine speed sender
    121
  • 2.9 Checking injectors
    123
  • 2.10 Checking fuel pressure regulator and holding pressure
    130
  • 2.11 Checking intake manifold change-over
    133
  • 2.12 Checking intake air system for leaks (unmetered air)
    134
  • 3 Checking functions
    136
  • 3.1 Checking functions
    136
  • 3.2 Idling check
    136
  • 3.3 Adapting idling speed
    137
  • 3.4 Checking Lambda probe and Lambda regulation before catalytic converter
    138
  • 3.5 Checking Lambda probe and Lambda regulation after catalytic converter
    141
  • 3.6 Checking Lambda probe ageing of Lambda probe 1 bank 1
    144
  • 3.8 Checking engine operating mode
    146
  • 4 Engine control unit
    148
  • 4.1 Engine control unit
    148
  • 4.2 Checking control unit voltage supply
    148
  • 4.3 Procedure after voltage supply open circuit
    150
  • 4.4 Replacing engine control unit
    151
  • 4.5 Coding engine control unit
    152
  • 4.6 Erasing values learnt by engine electronics control unit
    153
  • 4.7 Adapting engine control unit to throttle valve control part
    154
  • 4.8 Learning kick-down point
    155
  • 5 Checking additional signals
    156
  • 5.1 Checking additional signals
    156
  • 5.2 Checking speed signal
    156
  • 5.3 Checking signal from/to air conditioning system
    157
  • 5.4 Checking signal from clutch pedal switch
    159
  • 5.5 Checking signal from brake light switch and brake pedal switch
    160
  • 5.6 Checking driving range signal
    161
  • 5.7 Checking kick-down point
    162
  • 5.8 Checking matching resistor of data bus
    163
  • Glow plug system
    164
  • 1 Servicing ignition system
    164
  • 1.1 Servicing ignition system
    164
  • 1.2 General notes on ignition system
    164
  • 1.3 Removing and installing parts of the ignition system
    165
  • 1.4 Safety precautions
    170
  • 1.5 Test data, spark plugs
    171
  • 1.6 Checking Hall sender
    172
  • 1.7 Checking ignition coils with output stage
    175
  • 1.8 Checking knock sensor
    178
  • 1.9 Check misfiring detection
    182
Manufacturer's designation Motronic Injection and Ignitio System (5-Cyl. 4 Valve)
Manufacturer Volkswagen
Suitable for New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1C, 9C
Engine code AQN
Category Reparaturanleitung

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