Name: 6-speed manual gearbox 0AJ
Brand: Volkswagen
SKU: CDG17794a484b16
Price: 21.35 EUR
Availability: InStock

Content
Details
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Repair manual Golf Cabriolet / Golf VII / Golf Variant 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety measures when working on vehicles with a start/stop system
1
2 Identification
2
2.1 Gearbox identification
2
3 Technical data
3
3.1 Allocation gearbox - engine
3
3.2 Capacities
5
3.3 Calculation of gear ratios
5
4 Overview - power transmission
6
5 Electrical components
8
5.1 Overview of fitting locations - electrical components
8
6 Repair instructions
10
6.1 General repair instructions
10
Clutch
13
1 Clutch mechanism
13
1.1 Overview of fitting locations – clutch mechanism
13
1.2 Assembly overview - pedal cluster
14
1.3 Assembly overview - clutch hydraulics
19
1.4 Assembly overview - clutch release mechanism
24
1.5 Removing and installing bearing bush
25
1.6 Checking clutch master cylinder and clutch slave cylinder
26
1.7 Removing and installing clutch position sender G476
26
1.8 Removing and installing return spring
29
1.9 Removing and installing over-centre spring
31
1.10 Removing and installing clutch pedal
43
1.11 Removing and installing mounting bracket
46
1.12 Removing and installing clutch master cylinder
61
1.13 Removing and installing clutch slave cylinder
64
1.14 Removing and installing lines for clutch mechanism
69
1.15 Bleeding clutch mechanism
71
1.16 Repairing clutch release mechanism
72
2 Clutch
74
2.1 Assembly overview - clutch
74
2.2 Removing and installing clutch
75
Controls, housing
79
1 Selector mechanism
79
1.1 Installation position - selector mechanism
79
1.2 Overview - selector mechanism
81
1.3 Assembly overview - gear knob and cover
82
1.4 Assembly overview - Gear lever and selector housing
84
1.5 Assembly overview - Selector cables
86
1.6 Assembly overview - selector mechanism
88
1.7 Removing and installing gear knob
89
1.8 Dismantling and assembling selector mechanism
93
1.9 Removing and installing selector mechanism
97
1.10 Removing and installing gear selector cable and gate selector cable
102
1.11 Repairing selector mechanism
104
1.12 Adjusting selector mechanism
107
1.13 Checking selector mechanism
110
2 Removing and installing gearbox
111
2.1 Distinguishing between different types of engines, Golf Cabriolet
111
2.2 Removing gearbox
112
2.3 Installing gearbox
154
2.4 Specified torques for gearbox
176
3 Assembly mountings
178
3.1 Assembly overview - assembly mountings
178
4 Transporting gearbox
180
5 Gear oil
181
5.1 Checking gear oil level
181
6 Securing to engine and gearbox support
183
7 Dismantling and assembling gearbox
185
7.1 Schematic overview - gearbox
185
7.2 Assembly overview - gearbox
186
7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
187
7.4 Assembly overview - clutch housing
189
7.5 Assembly overview - shafts, differential, selector mechanism
190
7.6 Assembly overview - selector unit
191
7.7 Assembly overview - selector forks
193
7.8 Repairing selector forks
194
7.9 Repairing selector unit
197
7.10 Renewing selector shaft seal
200
7.11 Dismantling and assembling gearbox
201
8 Gearbox housing, clutch housing
218
8.1 Assembly overview - gearbox housing and clutch housing
218
8.2 Assembly overview - gearbox housing cover
220
8.3 Repairing gearbox housing cover
221
Gears, shafts
224
1 Input shaft
224
1.1 Assembly overview - input shaft
224
1.2 Dismantling and assembling input shaft
227
1.3 Renewing input shaft seal
235
2 Output shaft
237
2.1 Assembly overview - output shaft
237
2.2 Dismantling and assembling output shaft
240
Final drive - differential
246
1 Oil seals
246
1.1 Overview of fitting locations - seals
246
1.2 Renewing left seal
247
1.3 Renewing right oil seal
248
2 Differential
252
2.1 Assembly overview - differential
252
2.2 Dismantling and assembling differential
253
2.3 Adjusting differential
258

Manufacturer's designation	6-speed manual gearbox 0AJ
Manufacturer	Volkswagen
Suitable for	Golf Cabriolet (2012) / Golf VII (2013) / Golf Variant (2014)
Suitable car types	517, BA5
Transmission designations	0AJ
Transmission types	GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category	Reparaturanleitung

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