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  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

For Golf Cabriolet / Scirocco GP

Original Volkswagen repair manual


37,82 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

48.928 KB

540 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and Exhaust gas temperature regulation. Show more
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Repair manual Golf Cabriolet / Scirocco GP 4-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on exhaust system
    2
  • 2 Identification
    4
  • 2.1 Motor number/motor data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    7
  • 3.5 Fitting radiator and condensers
    7
  • 4 Technical data
    9
  • 4.1 Coolant
    10
  • Removing and installing engine
    12
  • 1 Removing and installing engine
    12
  • 1.1 Removing engine
    12
  • 1.2 Separating engine and gearbox
    23
  • 1.3 Securing engine on engine and gearbox support
    28
  • 1.4 Installing engine
    30
  • 2 Assembly mountings
    35
  • 2.1 Assembly overview - assembly mountings
    35
  • 2.2 Removing and installing engine mounting
    40
  • 2.3 Removing and installing gearbox mounting
    41
  • 2.4 Removing and installing pendulum support
    43
  • 2.5 Supporting engine in installation position
    44
  • 2.6 Adjusting assembly mountings
    49
  • 2.7 Checking adjustment of assembly mountings
    52
  • 3 Engine cover panel
    53
  • 3.1 Removing and installing engine cover
    53
  • Crankshaft group
    54
  • 1 Cylinder block (pulley end)
    54
  • 1.1 Assembly overview - cylinder block (pulley end)
    54
  • 1.2 Removing and installing poly-V belt
    56
  • 1.3 Removing and installing tensioner for poly V-belt
    58
  • 1.4 Removing and installing vibration damper
    59
  • 1.5 Removing and installing engine support
    59
  • 1.6 Removing and installing bracket for ancillaries
    61
  • 1.7 Assembly overview - sealing flange, belt pulley end
    63
  • 1.8 Removing and installing sealing flange on pulley end
    64
  • 1.9 Renewing caps in cylinder block (pulley end)
    67
  • 2 Cylinder block, gearbox end
    69
  • 2.1 Assembly overview - cylinder block, gearbox end
    69
  • 2.2 Removing and installing flywheel
    70
  • 2.3 Removing and installing sealing flange on gearbox side
    73
  • 2.4 Renewing caps in cylinder block (gearbox end)
    84
  • 3 Crankshaft
    86
  • 3.1 Assembly overview - crankshaft
    86
  • 3.2 Crankshaft dimensions
    87
  • 3.3 Measuring axial clearance of crankshaft
    88
  • 3.4 Renewing needle bearing in crankshaft
    89
  • 4 Pistons and conrods
    92
  • 4.1 Assembly overview - pistons and conrods
    92
  • 4.2 Removing and installing pistons
    96
  • 4.3 Measuring piston projection at TDC
    97
  • 4.4 Checking pistons and cylinder bores
    100
  • 4.5 Checking radial clearance of conrods
    102
  • Cylinder head, valve gear
    103
  • 1 Toothed belt drive
    103
  • 1.1 Assembly overview - toothed belt cover
    103
  • 1.2 Assembly overview - toothed belt
    104
  • 1.3 Removing and installing toothed belt guard
    106
  • 1.4 Removing toothed belt from camshaft
    112
  • 1.5 Removing and installing toothed belt
    116
  • 2 Cylinder head
    131
  • 2.1 Assembly overview - cylinder head cover
    131
  • 2.2 Assembly overview - cylinder head
    133
  • 2.3 Removing and installing cylinder head cover
    137
  • 2.4 Removing and installing cylinder head
    140
  • 2.5 Removing and installing injector seals
    152
  • 2.6 Checking compression
    153
  • 2.7 Removing and installing camshaft housing
    155
  • 3 Valve gear
    163
  • 3.1 Assembly overview - valve gear
    163
  • 3.2 Measuring axial play of camshaft
    167
  • 3.3 Removing and installing camshaft oil seal
    168
  • 3.4 Removing and installing camshaft adjuster
    170
  • 3.5 Removing and installing camshaft control valve 1 N205
    177
  • 3.6 Checking hydraulic compensation elements
    177
  • 3.7 Removing and installing valve stem seals
    178
  • 4 Inlet and exhaust valves
    189
  • 4.1 Checking valve guides
    189
  • 4.2 Checking valves
    190
  • 4.3 Valve dimensions
    190
  • Lubrication
    191
  • 1 Sump, oil pump
    191
  • 1.1 Assembly overview - sump/oil pump
    191
  • 1.2 Removing and installing oil level and oil temperature sender G266
    194
  • 1.3 Removing and installing oil sump
    195
  • 1.4 Removing and installing oil pump
    199
  • 1.5 Engine oil:
    200
  • 2 Engine oil cooler
    201
  • 3 Oil filter, oil pressure switch
    202
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    202
  • 3.2 Removing and installing oil filter housing
    204
  • 3.3 Removing and installing oil pressure switch F1
    207
  • 3.4 Removing and installing oil pressure switch for reduced oil pressure F378
    209
  • 3.5 Removing and installing oil pressure regulating valve N428
    211
  • 3.6 Checking oil pressure
    212
  • Cooling
    213
  • 1 Cooling system/coolant
    213
  • 1.1 Connection diagram - coolant hoses
    213
  • 1.2 Checking cooling system for leaks
    219
  • 1.3 Draining coolant
    222
  • 1.4 Filling with coolant
    224
  • 1.5 Checking filling quality of cooling system
    236
  • 1.6 Checking electric vacuum pump VAS 6096/2
    238
  • 1.7 Flushing cooling system
    239
  • 2 Coolant pump, regulation of cooling system
    263
  • 2.1 Assembly overview - coolant pump, thermostat
    263
  • 2.2 Assembly overview - electric coolant pump
    267
  • 2.3 Assembly overview - coolant temperature sender
    272
  • 2.4 Removing and installing electric coolant pump
    273
  • 2.5 Removing and installing coolant pump
    288
  • 2.6 Removing and installing thermostat
    289
  • 2.7 Checking thermostat
    293
  • 2.8 Removing and installing coolant valve for cylinder head N489
    293
  • 2.9 Removing and installing coolant temperature sender G62
    294
  • 3 Coolant pipes
    296
  • 3.1 Assembly overview - coolant pipes
    296
  • 3.2 Removing and installing coolant pipes
    298
  • 4 Radiator, radiator fan
    314
  • 4.1 Assembly overview - radiator/radiator fan
    314
  • 4.2 Assembly overview – radiator cowl and radiator fan
    318
  • 4.3 Removing and installing radiator
    320
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    321
  • 4.5 Removing and installing radiator cowl
    324
  • 4.6 Removing and installing radiator fan
    325
  • Turbocharging/supercharging
    327
  • 1 Turbocharger
    327
  • 1.1 Assembly overview - turbocharger
    327
  • 1.2 Removing and installing turbocharger
    330
  • 1.3 Renewing vacuum unit for turbocharger
    336
  • 1.4 Removing and installing connecting piece
    344
  • 2 Charge air system
    346
  • 2.1 Assembly overview - charge air system
    346
  • 2.2 Removing and installing charge pressure sender G31
    349
  • 2.3 Checking charge air system for leaks
    349
  • 2.4 Removing and installing air pipe
    352
  • 2.5 Checking charge air cooler for leaks
    353
  • Mixture preparation - injection
    358
  • 1 Injection system
    358
  • 1.1 Overview of fitting locations - injection system
    358
  • 1.2 Schematic overview - fuel system
    364
  • 1.3 Filling/bleeding fuel system
    366
  • 1.4 Checking fuel system for leaks
    366
  • 2 Vacuum system
    368
  • 2.1 Connection diagram – vacuum system
    368
  • 2.2 Checking vacuum system
    369
  • 3 Injectors/high-pressure accumulator (rail)
    370
  • 3.1 Assembly overview - injectors
    370
  • 3.2 Assembly overview - fuel rail
    372
  • 3.3 Adapting correction values for injectors
    373
  • 3.4 Testing injectors
    374
  • 3.5 Checking return flow rate of injectors with engine running
    375
  • 3.6 Checking return flow rate of injectors at starter speed
    378
  • 3.7 Testing jammed-open injectors
    379
  • 3.8 Removing and installing injectors
    381
  • 3.9 Removing and installing high-pressure lines
    385
  • 3.10 Removing and installing fuel rail
    388
  • 4 Air filter
    390
  • 4.1 Assembly overview - air filter housing
    390
  • 4.2 Removing and installing air filter housing
    392
  • 5 Intake manifold
    396
  • 5.1 Assembly overview – intake manifold
    396
  • 5.2 Removing and installing intake manifold
    400
  • 5.3 Removing and installing throttle valve module J338
    404
  • 6 Senders and sensors
    408
  • 6.1 Removing and installing fuel pressure regulating valve N276
    408
  • 6.2 Checking fuel pressure regulating valve N276
    412
  • 6.3 Removing and installing fuel pressure sender G247
    414
  • 6.4 Removing and installing air mass meter G70
    415
  • 6.5 Removing and installing pressure differential sender G505
    417
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    418
  • 6.9 Removing and installing fuel temperature sender G81
    420
  • 7 Engine control unit
    423
  • 7.1 Removing and installing engine control unit J623
    423
  • 7.2 Removing and installing engine (motor) control unit J623 with protective housing
    427
  • 8 High-pressure pump
    436
  • 8.1 Assembly overview - high-pressure pump
    436
  • 8.2 Removing and installing high-pressure pump
    437
  • 9 Lambda probe
    442
  • 9.1 Assembly overview - Lambda probe
    442
  • 9.2 Removing and installing Lambda probe
    445
  • Exhaust system
    450
  • 1 Exhaust pipes and silencers
    450
  • 1.1 Assembly overview – silencers
    450
  • 1.2 Removing and installing front exhaust pipe
    456
  • 1.3 Separating exhaust pipes from silencers
    457
  • 1.4 Removing and installing rear silencer
    459
  • 1.5 Aligning exhaust system free of stress
    460
  • 1.6 Checking exhaust system for leaks
    462
  • 1.7 Installation position of clamp
    462
  • 1.8 Align end exhaust pipes
    466
  • 2 Emission control
    467
  • 2.1 Assembly overview – emission control
    467
  • 2.2 Removing and installing emission control module
    472
  • 2.3 Removing and installing catalytic converter
    490
  • 2.4 Removing and installing exhaust flap control unit J883
    490
  • 3 Exhaust gas temperature regulation
    492
  • 3.1 Assembly overview – exhaust gas temperature regulation
    492
  • 3.2 Removing and installing exhaust gas temperature sender 1 G235
    496
  • 3.3 Removing and installing exhaust gas temperature sender 2 G448
    498
  • 3.4 Removing and installing exhaust gas temperature sender 3 G495
    503
  • 3.5 Removing and installing exhaust gas temperature sender 4 G648
    509
  • 4 Exhaust gas recirculation
    515
  • 4.1 Assembly overview – exhaust gas recirculation
    515
  • 4.2 Assembly overview - exhaust gas recirculation valve 1 GX5
    517
  • 4.3 Removing and installing exhaust gas recirculation cooler
    518
  • 4.4 Removing and installing exhaust gas recirculation valve 1 GX5
    521
  • 4.5 Removing and installing exhaust gas recirculation valve 2 GX6
    523
  • 4.6 Checking exhaust gas recirculation cooler for leaks
    524
  • Glow plug system
    525
  • 1 Glow plug system
    525
  • 1.1 Assembly overview – glow plug system
    525
  • 1.2 Removing and installing glow plug
    526
  • 1.3 Removing and installing automatic glow period control unit J179
    530
  • 1.4 Removing and installing Hall sender G40
    530
  • 1.5 Removing and installing engine speed sender G28
    531
Manufacturer's designation 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
Manufacturer Volkswagen
Suitable for Golf Cabriolet (2012) / Scirocco GP (2015)
Suitable car types 517, 138
Engine code CUUB, CUWA, CUXA
Category Reparaturanleitung

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