Name: 5-speed manual gearbox 0A4
Brand: Volkswagen
SKU: CDG3a4acdbf9677
Price: 23.02 EUR
Availability: InStock

Content
Details
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Repair manual Golf Cabriolet / Golf VII / Golf Variant 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety measures when working on vehicles with a start/stop system
1
2 Identification
2
2.1 Gearbox identification
2
3 Technical data
3
3.1 Allocation gearbox - engine
3
3.2 Capacities
5
3.3 Calculation of gear ratios
5
4 Overview - power transmission
6
5 Electrical components
8
5.1 Overview of fitting locations - electrical components
8
6 Repair instructions
10
6.1 General repair instructions
10
Clutch
13
1 Clutch operation
13
1.1 Overview of fitting locations – clutch mechanism
13
1.2 Assembly overview - pedal cluster
15
1.3 Assembly overview - clutch hydraulics
19
1.4 Assembly overview - clutch release mechanism
25
1.5 Removing and installing bearing bush
26
1.6 Checking clutch master cylinder and clutch slave cylinder
27
1.7 Removing and installing clutch position sender G476
27
1.8 Removing and installing return spring
30
1.9 Removing and installing over-centre spring
33
1.10 Removing and installing clutch pedal
44
1.11 Removing and installing mounting bracket
47
1.12 Removing and installing clutch master cylinder
62
1.13 Removing and installing clutch slave cylinder
65
1.14 Removing and installing lines for clutch mechanism
70
1.15 Bleeding clutch mechanism
72
1.16 Repairing clutch release mechanism
73
2 Clutch
75
2.1 Assembly overview - clutch
75
2.2 Removing and installing clutch
78
Controls, housing
90
1 Selector mechanism
90
1.1 Installation position - selector mechanism
90
1.2 Overview - selector mechanism
92
1.3 Assembly overview - gear knob and cover
93
1.4 Assembly overview - Gear lever and selector housing
95
1.5 Assembly overview - Selector cables
97
1.6 Assembly overview - selector mechanism
99
1.7 Removing and installing gear knob
100
1.8 Dismantling and assembling selector mechanism
104
1.9 Removing and installing selector mechanism
108
1.10 Removing and installing gear selector cable and gate selector cable
113
1.11 Repairing selector mechanism
116
1.12 Adjusting selector mechanism
118
1.13 Checking selector mechanism
122
2 Removing and installing gearbox
123
2.1 Distinguishing between different types of engines, Golf Cabriolet
123
2.2 Removing gearbox
124
2.3 Install gearbox
155
2.4 Specified torques for gearbox
176
3 Assembly mountings
177
3.1 Assembly overview - assembly mountings
177
4 Transporting gearbox
179
5 Gear oil
180
5.1 Checking gear oil level
180
5.2 Draining and filling gear oil
180
6 Installing to engine and gearbox support
183
7 Dismantling and assembling gearbox
184
7.1 Schematic overview - gearbox
184
7.2 Assembly overview - gearbox
186
7.3 Assembly overview - cover for gearbox housing and 5th gear
187
7.4 Assembly overview - gearbox housing and selector mechanism
189
7.5 Assembly overview - selector unit
190
7.6 Assembly overview - shafts, differential, selector mechanism
191
7.7 Assembly overview - selector forks
192
7.8 Repairing selector unit
193
7.9 Renewing oil seal for selector shaft
194
7.10 Repairing selector forks
195
7.11 Removing cover for gearbox housing and 5th gear
199
7.12 Dismantling and assembling gearbox
205
7.13 Installing cover for gearbox housing and 5th gear
217
8 Gearbox housing, clutch housing
221
8.1 Assembly overview - gearbox housing and clutch housing
221
8.2 Repairing gearbox housing
223
8.3 Repairing clutch housing
228
Gears, shafts
230
1 Input shaft
230
1.1 Assembly overview - input shaft
230
1.2 Dismantling and assembling input shaft
232
1.3 Adjusting input shaft
238
1.4 Renewing input shaft seal
242
2 Output shaft
244
2.1 Assembly overview - output shaft
244
2.2 Dismantling and assembling output shaft
247
2.3 Adjusting output shaft
257
3 Reverse shaft
262
3.1 Assembly overview - reverse shaft
262
3.2 Dismantling and assembling reverse shaft
263
Final drive - differential
266
1 Oil seals
266
1.1 Overview of fitting locations - seals
266
1.2 Renewing left oil seal
267
1.3 Renewing right oil seal
269
2 Differential
273
2.1 Assembly overview - differential
273
2.2 Dismantling and assembling differential
274
2.3 Adjusting differential
280
3 Adjustment overview
284

Manufacturer's designation	5-speed manual gearbox 0A4
Manufacturer	Volkswagen
Suitable for	Golf Cabriolet (2012) / Golf VII (2013) / Golf Variant (2014)
Suitable car types	517, BA5
Transmission designations	0A4
Transmission types	FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category	Reparaturanleitung

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