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  • Examplepage for repair manual 6-speed manual gearbox 02N
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  • Examplepage for repair manual 3 6-speed manual gearbox 02N
  • Examplepage for repair manual 6-speed manual gearbox 02N
  • Examplepage for repair manual 2 6-speed manual gearbox 02N
  • Examplepage for repair manual 3 6-speed manual gearbox 02N

6-speed manual gearbox 02N

For Sharan

Original Volkswagen repair manual


25,11 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.139 KB

321 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Identifying gearbox for removal and installation, Dismantling and assembling gearbox, 01 3, Input shaft, Output shaft for 1st through 4th gears, Adjustment overview and Differential. Show more
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Repair manual Sharan 6-speed manual gearbox 02N PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, ratios, capacities
    1
  • 2 Overview - power transmission
    13
  • 3 Calculation of gear ratios
    15
  • 4 General repair notes
    16
  • 4.1 Contact corrosion!
    16
  • 4.2 Repair instructions
    16
  • Clutch
    19
  • 1 Repairing clutch mechanism
    19
  • 1.1 Overview
    19
  • 1.2 Assembly overview - pedal cluster
    20
  • 1.3 Removing and installing mounting bracket
    21
  • 1.4 Removing and installing clutch pedal
    25
  • 1.5 Distinguishing between clutch pedal switches F36
    29
  • 1.6 Removing and installing clutch pedal switch F36 with rectangular housing
    29
  • 1.7 Removing and installing clutch pedal switch F36 with round housing
    30
  • 1.8 Adjusting clutch pedal travel
    30
  • 1.9 Removing and installing over-centre spring
    31
  • 1.10 Assembly overview - hydraulics (LHD)
    34
  • 1.11 Assembly overview - hydraulics (RHD)
    37
  • 1.12 Removing and installing master cylinder
    39
  • 1.13 Removing and installing pipe/hose line
    43
  • 1.14 Bleeding clutch system
    46
  • 2 Repairing clutch release mechanism
    48
  • 3 Repairing clutch
    49
  • Controls, housing
    54
  • 1 Repairing selector mechanism
    54
  • 1.1 Installation position of selector mechanism
    54
  • 1.2 Removing and installing gear knob and cover
    56
  • 1.3 Repairing gear lever and selector housing
    58
  • 1.4 Assembly overview - removing and installing selector cables
    60
  • 1.5 Removing and installing selector housing and gear lever
    63
  • 1.6 Removing and installing selector cables
    65
  • 1.7 Adjusting selector mechanism, gearbox with retaining pin (through gearbox date 12 01 3)
    71
  • 1.9 Functional check
    77
  • 2 Identifying gearbox for removal and installation
    78
  • 3.1 Removing and installing gearbox (vehicles with 4-cylinder engine)
    79
  • 3.2 Specified torque
    95
  • 3.3 Removing and installing gearbox (vehicles with 6-cylinder engine)
    97
  • 3.4 Specified torque
    111
  • 4.1 Removing and installing gearbox (vehicles with 4-cylinder engine)
    113
  • 4.2 Specified torque
    130
  • 4.3 Removing and installing gearbox (vehicles with 6-cylinder engine)
    132
  • 4.4 Specified torque
    147
  • 5 Checking gear oil
    149
  • 6 Dismantling and assembling gearbox
    151
  • 6.1 Overview - gearbox
    151
  • 6.2 Assembly overview
    152
  • 12 01 3
    153
  • 13 01 3
    154
  • 6.5 Removing and installing input shaft, output shafts, differential and selector rods
    156
  • 6.6 Installing to engine and gearbox support
    158
  • 6.7 Dismantling and assembling procedure through gearbox date 12 01 3
    159
  • 13 01 8
    165
  • 7 Repairing gearbox housing
    187
  • 7.1 Repairing gearbox housing, through gearbox date 12 01 3
    187
  • 7.2 Repairing gearbox housing, from gearbox date 13 01 3 onwards
    191
  • 8 Repairing clutch housing
    202
  • 8.1 Repairing clutch housing, through gearbox date 12 01 3
    202
  • 8.2 Repairing clutch housing, from gearbox date 13 01 3 onwards
    207
  • 9 Dismantling and assembling selector mechanism on gearbox side
    214
  • 12 01 3
    214
  • 13 01 3
    216
  • 10 Repairing selector forks
    220
  • 10.1 Repairing selector forks, through gearbox date 12 01 3
    220
  • 10.2 Repairing selector forks, from gearbox date 13 01 3 onwards
    222
  • Gears, shafts
    225
  • 1 Input shaft
    225
  • 1.1 Dismantling and assembling input shaft, through gearbox date 12 01 3
    225
  • 1.2 Adjusting input shaft, through gearbox date 12 01 3
    232
  • 1.3 Dismantling and assembling input shaft from gearbox date 13 01 3
    236
  • 2 Output shaft for 1st through 4th gears
    244
  • 2.1 Assembly overview - output shaft for 1st through 4th gears
    244
  • 2.2 Dismantling and assembling output shaft for 1st through 4th gears
    246
  • 2.3 Adjusting output shaft for 1st through 4th gears
    264
  • 3 Output shaft for 5th, 6th and reverse gears
    270
  • 3.1 Assembly overview - output shaft for 5th, 6th and reverse gears
    270
  • 3.2 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    272
  • 3.3 Adjusting output shaft for 5th, 6th and reverse gears
    281
  • Final drive - differential
    286
  • 1 Renewing seals for flange shaft or stub shaft with gearbox installed
    286
  • 1.1 Renewing oil seal for left flange shaft
    286
  • 1.2 Renewing seal for stub shaft
    288
  • 2 Adjustment overview
    293
  • 3 Differential
    294
  • 3.1 Dismantling and assembling differential
    294
  • 3.2 Adjusting differential
    313
Manufacturer's designation 6-speed manual gearbox 02N
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Transmission designations 02N
Transmission types JBH, JBJ, JBK, JBL, JBM, JBN, FPH, FPG, FPE, FNA, FMZ, FJG, FJF, FGM, EZA, FVQ, FVB, FVA, FUZ, FUY, FUX, FPJ, ERM, FVR, EHL, EHJ, JPA, KZY, KZZ, LHN, JRN, JSC, KKB, KKC, KKD, KKE, KKF, KKG, KKH, KYD, KYC, KYF, KYG, KZX, ERV, HLC, JPB, JSD
Category Reparaturanleitung

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