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  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
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  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E

6-speed dual clutch gearbox 02E

For Tiguan / Passat/Passat Variant / Golf Cabriolet / Passat CC

Original Volkswagen repair manual


20,72 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.227 KB

257 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Mechatronic unit, Selector mechanism, Removing and installing gearbox, ►, Bevel box, Currently, no repairs can be made to gears and shafts and Final drive seals. Show more
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Repair manual 6-speed dual clutch gearbox 02E PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 General information
    4
  • 2.1 Allocation gearbox - engine
    4
  • 2.2 Capacities
    5
  • 3 Safety information
    6
  • 3.1 General safety provisions
    6
  • 3.2 Safety measures when working on vehicles with a start/stop system
    6
  • 3.3 Notes on tow-starting/towing
    7
  • 4 Repair instructions
    8
  • 4.1 General repair instructions
    8
  • 4.2 Gaskets and seals
    10
  • 4.3 Nuts and bolts
    10
  • 5 Electrical components
    11
  • 5.1 Overview of fitting locations - electrical components
    11
  • Clutch
    13
  • 1 Clutch
    13
  • 1.1 Assembly overview - dual clutch
    13
  • 1.2 Removing and installing clutch end cover
    15
  • 1.3 Removing dual clutch
    21
  • 1.4 Installing dual clutch
    22
  • Controls, housing
    28
  • 1 Mechatronic unit
    28
  • 1.1 Removing and installing mechatronic unit for dual clutch gearbox J743
    28
  • 2 Selector mechanism
    49
  • 2.1 Assembly overview - selector mechanism
    49
  • 2.2 Emergency release from position P
    50
  • 2.3 Removing and installing selector lever handle
    51
  • 2.4 Removing and installing selector mechanism
    54
  • 2.5 Checking selector mechanism
    58
  • 2.6 Checking and adjusting selector lever cable
    59
  • 2.7 Renewing oil seal for selector shaft
    61
  • 3 Removing and installing gearbox
    64
  • 2012 ►
    64
  • 3.2 Removing gearbox
    66
  • 3.3 Install gearbox
    164
  • 3.4 Specified torques for gearbox
    169
  • 4 Transporting gearbox
    171
  • 5 Installing to engine and gearbox support
    172
  • 6 Bevel box
    173
  • 6.1 Removing bevel box
    173
  • 6.2 Installing bevel box
    186
  • 7 Dismantling and assembling gearbox
    191
  • 7.1 Assembly overview - gearbox
    191
  • 8 Gear oil circuit
    194
  • 8.1 Removing and installing gear oil cooler
    194
  • 8.2 Removing and installing gear oil pump
    196
  • 8.3 Removing and installing gear oil filter
    200
  • 9 Gear oil
    202
  • 9.1 Checking gear oil level
    202
  • 9.2 Draining and filling gear oil
    205
  • Gears, shafts
    209
  • 1 Currently, no repairs can be made to gears and shafts
    209
  • Final drive - differential
    210
  • 1 Final drive seals
    210
  • 1.1 Overview of fitting locations - seals
    210
  • 1.2 Renewing left oil seal
    210
  • 1.3 Renewing right oil seal
    214
  • 2 Bevel box
    219
  • 2.1 Assembly overview - bevel box
    219
  • 2.2 Removing and installing right flange shaft
    220
  • 2.3 Renewing needle bearing (polygon bearing) for right output shaft drive flange
    222
  • 2.4 Renewing output flange and redetermining thickness of shim, bevel box removed
    224
  • 2.5 Renewing seal on gearbox between bevel box and gearbox
    233
  • 2.6 Renewing seal for right flange shaft on outside of bevel box
    235
  • 2.7 Renewing seal on bevel box between gearbox and bevel box
    236
  • 2.8 Renewing oil seal for drive flange and bevel box
    237
  • 3 Gear oil
    250
  • 3.1 Checking gear oil level
    250
Manufacturer's designation 6-speed dual clutch gearbox 02E
Manufacturer Volkswagen
Suitable for Tiguan (2008) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat CC (2009)
Suitable car types 5N, 365, 517, 358
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
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