6-cyl. injection engine, (4-valve), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Securing engine to repair frame
  8
• 1.4 Notes on installing
  9
• 1.5 Tightening torques
  11
• 1.6 Assembly mountings
  11
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  12
• Crankshaft group
  14
• 1 Dismantling and assembling engine
  14
• 1.1 Dismantling and assembling engine
  14
• 1.2 Removing and installing ribbed belt
  27
• 2 Removing and installing sealing flanges and drive plate
  29
• 2.1 Removing and installing sealing flanges and drive plate
  29
• 2.2 Renewing crankshaft oil seal -vibration damper end-
  33
• 2.3 Removing and installing drive plate
  36
• 3 Removing and installing crankshaft
  38
• 3.1 Removing and installing crankshaft
  38
• 4 Dismantling and assembling pistons and conrods
  43
• 4.1 Dismantling and assembling pistons and conrods
  43
• 4.2 Piston and cylinder dimensions
  49
• Cylinder head, Valve gear
  50
• 1 Removing and installing cylinder head
  50
• 1.1 Removing and installing cylinder head
  50
• 1.2 Removing and installing cylinder head cover
  59
• 1.3 Checking valve timing
  64
• 1.4 Adjusting valve timing
  66
• 1.5 Removing and installing cylinder head
  72
• 1.6 Checking compression pressures
  79
• 2 Servicing valve gear
  82
• 2.1 Servicing valve gear
  82
• 2.2 Reworking valve seats
  90
• 2.3 Removing and installing camshafts
  93
• 2.4 Checking camshaft adjustment
  99
• 2.5 Checking valve guides
  103
• 2.6 Renewing valve stem seals
  105
• Lubrication
  108
• 1 Removing and installing parts of the lubrication system
  108
• 1.1 Removing and installing parts of the lubrication system
  108
• 1.2 Dismantling and assembling oil filter housing
  114
• 1.3 Dismantling and assembling oil pump
  117
• 1.4 Removing and installing oil sump
  120
• 1.5 Checking oil pressure and oil pressure switch
  122
• Cooling system
  125
• 1 Removing and installing parts of cooling system
  125
• 1.1 Removing and installing parts of cooling system
  125
• 1.2 Parts of cooling system body side
  126
• 1.3 Parts of cooling system engine side
  130
• 1.4 Coolant hose connection diagram
  134
• 1.5 Dismantling and assembling coolant thermostat housing
  136
• 1.6 Draining and filling cooling system
  139
• 1.7 Removing and installing radiator and fans
  142
• 1.8 Checking radiator fan
  144
• 1.9 Checking continued coolant circulation pump
  145
• 1.10 Removing and installing coolant pump
  147
• 1.11 Checking vacuum valve
  149
• Fuel supply system
  150
• 1 Removing and installing parts of fuel supply system
  150
• 1.1 Removing and installing parts of fuel supply system
  150
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  151
• 1.3 Safety precautions when working on the fuel supply system
  157
• 1.4 Rules for cleanliness
  157
• 1.5 Removing and installing fuel delivery unit
  157
• 1.6 Removing and installing fuel tank
  160
• 1.7 Checking fuel pump
  161
• 2 Electronic power control (EPC)
  168
• 2.1 Electronic power control (EPC)
  168
• 2.2 Function of EPC system
  168
• 2.3 Servicing parts of electronic power control (EPC)
  169
• 2.4 Checking accelerator pedal position sender
  170
• 3 Activated charcoal filter system
  173
• 3.1 Activated charcoal filter system
  173
• 3.2 Function
  173
• 3.3 Servicing parts of the activated charcoal filter system
  174
• 3.4 Checking fuel tank breather
  176
• Exhaust system
  179
• 1 Removing and installing parts of exhaust system
  179
• 1.1 Removing and installing parts of exhaust system
  179
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  180
• 1.3 Silencer with mountings
  185
• 2 Secondary air system
  187
• 2.1 Secondary air system
  187
• 2.2 Function
  187
• 2.3 Removing and installing parts of the secondary air system
  188
• 2.4 Checking combi-valve
  191
• 2.5 Removing and installing combi-valve
  193