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6-Cyl. injection engine Mechanics

For Passat / Passat Variant / Typ 3

Original Volkswagen repair manual


12,76 €7% VAT incl.

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Language: English

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2.830 KB

147 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Exhaust gas recirculation system. Show more
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Repair manual Passat / Passat Variant / Typ 3 6-Cyl. injection engine Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    3
  • 1.3 Notes on installing
    6
  • 1.4 Tightening torques
    7
  • 1.5 Assembly mountings
    8
  • 1.6 Aligning engine and gearbox
    9
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    9
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt
    30
  • 1.3 Checking valve timing
    31
  • 1.4 Adjusting valve timing
    32
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    38
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    38
  • 2.2 Renewing crankshaft oil seal - vibration damper end -
    40
  • 2.3 Removing and installing drive plate
    42
  • 3 Removing and installing crankshaft
    44
  • 3.1 Removing and installing crankshaft
    44
  • 4 Dismantling and assembling pistons and conrods
    47
  • 4.1 Dismantling and assembling pistons and conrods
    47
  • 4.2 Piston and cylinder dimensions
    53
  • Cylinder head, Valve gear
    54
  • 1 Removing and installing cylinder head
    54
  • 1.1 Removing and installing cylinder head
    54
  • 1.2 Removing and installing cylinder head cover
    61
  • 1.3 Installing cylinder head
    63
  • 1.4 Checking compressions
    64
  • 2 Servicing valve gear
    65
  • 2.1 Servicing valve gear
    65
  • 2.2 Reworking valve seats
    71
  • 2.3 Removing and installing camshafts
    72
  • 2.4 Checking hydraulic bucket tappets
    75
  • 2.5 Checking valve guides
    76
  • 2.6 Renewing valve guides
    76
  • 2.7 Renewing valve stem seals
    77
  • Lubrication
    79
  • 1 Removing and installing parts of the lubrication system
    79
  • 1.1 Removing and installing parts of the lubrication system
    79
  • 1.2 Dismantling and assembling oil filter housing
    85
  • 1.3 Dismantling and assembling oil pump
    88
  • 1.4 Checking oil pressure and oil pressure switch
    91
  • Cooling system
    92
  • 1 Removing and installing parts of cooling system
    92
  • 1.1 Removing and installing parts of cooling system
    92
  • 1.2 Parts of cooling system body side
    93
  • 1.3 Parts of cooling system engine side
    96
  • 1.4 Dismantling and assembling coolant thermostat housing
    100
  • 1.5 Draining and filling cooling system
    103
  • 1.6 Removing and installing radiator and radiator fan
    104
  • 1.7 Removing and installing coolant pump
    105
  • 1.8 Checking coolant continued circulation pump and radiator fan run-on
    107
  • Fuel supply system
    109
  • 1 Removing and installing parts of fuel supply system
    109
  • 1.1 Removing and installing parts of fuel supply system
    109
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    110
  • 1.3 Safety precautions when working on the fuel supply system
    116
  • 1.4 Rules for cleanliness
    116
  • 1.5 Adjusting throttle cable
    116
  • 1.6 Removing and installing fuel delivery unit
    118
  • 1.7 Checking fuel pump
    119
  • 1.8 Removing and installing parts of the activated charcoal filter system
    124
  • 1.9 Checking fuel tank breather
    126
  • Exhaust system
    128
  • 1 Removing and installing parts of exhaust system
    128
  • 1.1 Removing and installing parts of exhaust system
    128
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    128
  • 1.3 Silencer with mountings
    131
  • 2 Exhaust gas recirculation system
    132
  • 2.1 Exhaust gas recirculation system
    132
  • 2.2 Checking exhaust gas recirculation valve with temperature sensor
    134
  • 3 Secondary air system
    136
  • 3.1 Secondary air system
    136
  • 3.2 Function
    136
  • 3.3 Removing and installing parts of the secondary air system
    137
  • 3.4 Checking combi-valve
    140
  • 3.5 Checking secondary air pump motor
    140
  • 3.6 Checking change-over valve
    141
  • 3.7 Removing and installing combi-valve and secondary air pump motor
    142
Manufacturer's designation 6-Cyl. injection engine Mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant / Typ 3 (1961 - 1994)
Suitable car types 31
Engine code AAA
Category Reparaturanleitung

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