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  • Examplepage for repair manual 5-speed manual gearbox 0AH
  • Examplepage for repair manual 2 5-speed manual gearbox 0AH
  • Examplepage for repair manual 3 5-speed manual gearbox 0AH

5-speed manual gearbox 0AH

For Golf Sportsvan

Original Volkswagen repair manual


15,46 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

11.135 KB

184 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Golf Sportsvan 5-speed manual gearbox 0AH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    3
  • 3.3 Calculation of gear ratios
    3
  • 4 Overview - power transmission
    4
  • 5 Electrical components
    6
  • 5.1 Overview of fitting locations - electrical components
    6
  • 6 Repair instructions
    8
  • 6.1 General repair instructions
    8
  • Clutch
    12
  • 1 Clutch mechanism
    12
  • 1.1 Overview of fitting locations – clutch mechanism
    12
  • 1.2 Assembly overview - pedal cluster
    13
  • 1.3 Assembly overview - clutch hydraulics
    15
  • 1.4 Assembly overview - clutch release mechanism
    17
  • 1.5 Removing and installing bearing bush
    18
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    20
  • 1.7 Removing and installing clutch position sender G476
    21
  • 1.8 Removing and installing return spring
    22
  • 1.9 Removing and installing over-centre spring
    25
  • 1.10 Removing and installing clutch pedal
    28
  • 1.11 Removing and installing mounting bracket
    30
  • 1.12 Removing and installing clutch master cylinder
    36
  • 1.13 Removing and installing clutch slave cylinder
    36
  • 1.14 Removing and installing lines for clutch mechanism
    40
  • 1.15 Bleeding clutch mechanism
    43
  • 1.16 Repairing clutch release mechanism
    46
  • 2 Clutch
    48
  • 2.1 Assembly overview - clutch
    48
  • 2.2 Removing and installing clutch
    48
  • Controls, housing
    54
  • 1 Selector mechanism
    54
  • 1.1 Installation position - selector mechanism
    54
  • 1.2 Assembly overview – gear knob and cover
    55
  • 1.3 Assembly overview - selector mechanism
    56
  • 1.4 Removing and installing gear knob
    58
  • 1.5 Removing and installing selector mechanism
    60
  • 1.6 Repairing selector mechanism
    64
  • 1.7 Adjusting selector mechanism
    69
  • 1.8 Checking selector mechanism
    72
  • 2 Removing and installing gearbox
    73
  • 2.1 Removing gearbox
    73
  • 2.2 Installing gearbox
    86
  • 2.3 Specified torques for gearbox
    94
  • 3 Assembly mountings
    95
  • 3.1 Assembly overview - assembly mountings
    95
  • 4 Transporting gearbox
    98
  • 5 Gear oil
    99
  • 5.1 Checking gear oil level
    99
  • 6 Dismantling and assembling gearbox
    101
  • 6.1 Schematic overview - gearbox
    101
  • 6.2 Assembly overview - gearbox
    102
  • 6.3 Assembly overview - cover for gearbox housing and 5th gear
    102
  • 6.4 Assembly overview - clutch housing
    104
  • 6.5 Assembly overview - shafts, differential, selector mechanism
    104
  • 6.6 Assembly overview - selector unit
    106
  • 6.7 Assembly overview - selector forks
    107
  • 6.8 Repairing selector forks
    108
  • 6.9 Repairing selector unit
    113
  • 6.10 Renewing selector shaft seal
    114
  • 6.11 Dismantling and assembling gearbox
    116
  • 7 Gearbox housing, clutch housing
    128
  • 7.1 Assembly overview - gearbox housing and clutch housing
    128
  • 7.2 Repairing gearbox housing
    130
  • Gears, shafts
    132
  • 1 Input shaft
    132
  • 1.1 Assembly overview - input shaft
    132
  • 1.2 Dismantling and assembling input shaft
    134
  • 1.3 Renewing input shaft seal
    147
  • 2 Output shaft
    150
  • 2.1 Assembly overview - output shaft
    150
  • 2.2 Dismantling and assembling output shaft
    152
  • Final drive - differential
    160
  • 1 Oil seals
    160
  • 1.1 Overview of fitting locations - seals
    160
  • 1.2 Renewing left seal
    160
  • 1.3 Renewing right seal
    163
  • 2 Differential
    167
  • 2.1 Assembly overview - differential
    167
  • 2.2 Dismantling and assembling differential
    169
  • 2.3 Adjusting differential
    176
Manufacturer's designation 5-speed manual gearbox 0AH
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2018 >)
Suitable car types AN1
Transmission designations 0AH
Transmission types GPM, FVF, FZS, HFN, GXZ, GUG, FZU, FZT, KLK, KHH, KHS, LBP, LBR, LBS, LBU, LBV, LBW, LHV, LPB, LBT, LJL, LMF, MBQ, MBR, MBS, MBT, MBU, MBX, MHR, JJS, JJT, JJU, JJV, JJW, JQX, KBQ
Category Reparaturanleitung

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