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  • Examplepage for repair manual 4 - Cyl. injection engine (2 valves, roller rocker fingers)
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  • Examplepage for repair manual 4 - Cyl. injection engine (2 valves, roller rocker fingers)
  • Examplepage for repair manual 2 4 - Cyl. injection engine (2 valves, roller rocker fingers)
  • Examplepage for repair manual 3 4 - Cyl. injection engine (2 valves, roller rocker fingers)

4 - Cyl. injection engine (2 valves, roller rocker fingers)

For Polo

Original Volkswagen repair manual


11,53 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.236 KB

130 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine: dismantling and fitting, Servicing parts of electronic power control (EPC): repairing, Activated charcoal filter system and Checking components. Show more
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Repair manual Polo 4 - Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Engine: dismantling and fitting
    3
  • 1.1 Dismantling: notes
    4
  • 1.2 Engine: securing engine to assembly stand
    6
  • 1.3 Installing: notes
    7
  • 1.4 Tightening torques
    8
  • 1.5 Engine brackets
    8
  • 1.6 Additional information and installation work on vehicles with air conditioning
    9
  • Crankshaft group
    11
  • 1 Engine: dismantling and assembling
    11
  • 1.1 Ribbed belt: dismantling and fitting
    14
  • 2 Sealing flange and engine flywheel: dismantling and fitting
    18
  • 2.1 Crankshaft oil seal -belt pulley end: renew
    19
  • 2.2 Renewing crankshaft sealing flange flywheel end: renew
    21
  • 3 Crankshaft: dismantling and fitting
    29
  • 3.1 Identification conrod bearings
    30
  • 3.2 Colour markings
    30
  • 3.3 Crankshaft dimensions
    30
  • 4 Piston and conrod: dismantling and assembling
    31
  • 4.1 Piston and cylinder dimensions
    33
  • Cylinder head, Valve gear
    34
  • 1 Cylinder head: dismantling and fitting
    34
  • 1.1 Checking semi-automatic toothed belt tensioning roller check
    36
  • 1.2 Toothed belt: removing, installing and tensioning
    37
  • 1.3 Cylinder head: dismantling and fitting
    41
  • 1.4 Compression ratio: checking
    45
  • 2 Servicing valve gear: repairing
    48
  • 2.1 Rework valve seats: reworking
    50
  • 2.2 Replacing camshaft oil seal change
    52
  • 2.3 Remove and install the cylinder head cover and the cam shaft
    53
  • 2.4 Valve guides: checking
    56
  • 2.5 Renewing valve stem seals: renew
    57
  • Lubrication
    60
  • 1 Lubrication system components: dismantling and fitting
    60
  • 1.1 Sump: dismantling and fitting
    63
  • 1.2 Oil pump dismantling and fitting
    65
  • 1.3 Oil pressure sender and oil pressure switch: checking
    68
  • Cooling system
    70
  • 1 Cooling system components: dismantling and fitting
    70
  • 1.1 Parts of cooling system, body side
    70
  • 1.2 Cooling system components, engine side
    72
  • 1.3 Coolant hose connection diagram
    74
  • 1.4 Coolant: draining and filling cooling system
    75
  • 1.5 Radiator: dismantling and fitting
    77
  • 1.6 Coolant pump: dismantling and fitting
    79
  • Fuel supply system
    81
  • 1 Fuel supply system components: dismantling and fitting
    81
  • 1.1 Fuel tank with accessory parts and fuel filter: dismantling and fitting
    81
  • 1.2 Safety precautions when working on the fuel supply system
    84
  • 1.3 Rules for cleanliness
    84
  • 1.4 Fuel delivery unit dismantling and fitting
    85
  • 1.5 Fuel gauge sender: dismantling and fitting
    86
  • 1.6 Fuel tank: dismantling and fitting
    87
  • 1.7 Crash fuel shut off
    89
  • 1.8 Fuel pump: checking
    89
  • 2 Servicing parts of electronic power control (EPC): repairing
    96
  • 2.1 Function of EPC system
    96
  • 3 Activated charcoal filter system
    98
  • 3.1 Function
    98
  • 3.2 Servicing parts of the activated charcoal filter system: repairing
    98
  • 3.3 Fuel tank breather: checking
    99
  • Mixture preparation, Injection
    101
  • 1 Injection system: repairing
    101
  • 1.1 General notes on injection
    101
  • 1.2 Fitting locations overview
    101
  • 1.3 Injection system components: dismantling and fitting
    103
  • 1.4 Intake manifold: dismantling and assembling
    106
  • 1.5 Fuel rail with injectors: dismantling and assembling
    107
  • 1.6 Air filter housing: dismantling and assembling
    107
  • 1.7 Safety precautions
    109
  • 1.8 Rules for cleanliness
    110
  • 1.9 Technical data
    110
  • 2 Checking components
    112
  • 2.1 Injectors: checking
    112
  • 2.2 Fuel pressure regulator and holding pressure: checking
    114
  • 3 Engine control unit
    119
  • 3.1 Remove and assemble engine control unit
    119
  • 3.2 Adapting components
    119
  • 3.3 Interrogate engine control unit fault memory
    120
  • Exhaust system
    122
  • 1 Exhaust system components: dismantling and fitting
    122
  • 1.2 Silencer with mountings
    123
  • Ignition system
    124
  • 1 Ignition system: repairing
    124
  • 1.1 General information: ignition system
    124
  • 1.2 Ignition system components: dismantling and fitting
    124
  • 1.3 Safety precautions
    125
  • 1.4 Test data, spark plugs
    126
Manufacturer's designation 4 - Cyl. injection engine (2 valves, roller rocker fingers)
Manufacturer Volkswagen
Suitable for Polo (2005 - 2007)
Suitable car types 9N3, 9N4
Engine code BLM
Category Reparaturanleitung

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