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Body Repairs

For Polo

Original Volkswagen repair manual


15,82 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.163 KB

189 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing engine console (right) and Renewing upper wheel housing longitudinal member ►02.2005. Show more
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Repair manual Polo Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Identification plate
    1
  • 1.3 Vehicle data sticker
    1
  • 2 Body dimensions
    2
  • 2.1 Body - front
    2
  • 2.2 Body - centre
    5
  • 2.3 Body - rear
    12
  • 2.4 Floor group - front
    14
  • 2.5 Floor group - rear
    16
  • 3 Moulded foam elements
    18
  • 4 Galvanized body parts
    19
  • 5 Strengthened steel body panels
    20
  • 6 Laser welding
    21
  • 7 Body panel gaps/shut lines
    22
  • 7.1 Body - front
    22
  • 7.2 Body - rear
    24
  • 8 Alignment jig
    26
  • 8.1 Overview
    26
  • Body - front
    37
  • 1 Renewing engine console (right)
    37
  • 1.1 Tools
    37
  • 1.2 Removing
    38
  • 1.3 Installing
    39
  • 2 Renewing wing connecting plate
    40
  • 2.1 Tools
    40
  • 2.2 Removing
    41
  • 2.3 Installing
    42
  • 3 Renewing upper wheel housing longitudinal member ►02.2005
    43
  • 3.1 Tools
    43
  • 3.2 Removing
    43
  • 3.3 Installing
    45
  • 4 Renewing upper wheel housing longitudinal member 03.2005 ►
    46
  • 4.1 Tools
    46
  • 4.2 Removing
    47
  • 4.3 Installing
    49
  • 5 Renewing front wheel housing
    51
  • 5.1 Tools
    51
  • 5.2 Removing
    51
  • 5.3 Installing
    52
  • 6 Renewing front wheel housing - part section
    54
  • 6.1 Tools
    54
  • 6.2 Removing
    54
  • 6.3 Installing
    56
  • 7 Renewing front longitudinal member
    57
  • 7.1 Tools
    58
  • 7.2 Removing
    58
  • 7.3 Installing
    59
  • 8 Renewing front longitudinal member - part section
    63
  • 8.1 Tools
    63
  • 8.2 Removing
    63
  • 8.3 Installing
    64
  • 9 Renewing front section of longitudinal member
    66
  • 9.1 Removing
    66
  • 9.2 Installing
    67
  • Body - centre
    69
  • 1 Renewing roof
    69
  • 1.1 Tools
    69
  • 1.2 Installing
    71
  • 2 Renewing roof with roof railing
    83
  • 2.1 Tools
    83
  • 2.2 Installing
    86
  • 3 Renewing front roof cross member
    103
  • 3.1 Tools
    103
  • 3.2 Removing
    103
  • 3.3 Installing
    104
  • 4 Renewing roof reinforcement
    106
  • 4.1 Removing
    106
  • 4.2 Installing
    107
  • 5 Renewing rear roof cross member
    108
  • 5.1 Removing
    108
  • 5.2 Installing
    109
  • 6 Renewing A-pillar
    110
  • 6.1 Tools
    110
  • 6.2 Removing
    111
  • 6.3 Installing
    113
  • 7 Renewing inner A-pillar
    116
  • 7.1 Tools
    116
  • 7.2 Removing
    116
  • 7.3 Installing
    119
  • 8 Renewing B-pillar (4-door)
    121
  • 8.1 Tools
    121
  • 8.2 Removing
    122
  • 8.3 Installing
    122
  • 9 Renewing inner B-pillar (2-door)
    126
  • 9.1 Tools
    126
  • 9.2 Removing
    126
  • 9.3 Installing
    128
  • 10 Renewing inner B-pillar (4-door)
    130
  • 10.1 Removing
    130
  • 10.2 Installing
    132
  • 11 Renewing outer side member (2-door)
    134
  • 11.1 Tools
    134
  • 11.2 Removing
    134
  • 11.3 Installing
    135
  • 12 Renewing outer side member (4-door)
    138
  • 12.1 Tools
    138
  • 12.2 Removing
    138
  • 12.3 Installing
    139
  • 13 Renewing side member reinforcement
    143
  • 13.1 Tools
    143
  • 13.2 Removing
    143
  • 13.3 Installing
    145
  • 14 Renewing floor panel - part section
    147
  • 14.1 Tools
    147
  • 14.2 Removing
    148
  • 14.3 Installing
    149
  • Body - rear
    152
  • 1 Renewing rear cross panel
    152
  • 1.1 Tools
    152
  • 1.2 Removing
    152
  • 1.3 Installing
    154
  • 2 Renewing inner lock carrier
    155
  • 2.1 Tools
    155
  • 2.2 Removing
    155
  • 2.3 Installing
    156
  • 3 Renewing tail light mounting
    157
  • 3.1 Tools
    157
  • 3.2 Removing
    158
  • 3.3 Installing
    159
  • 4 Renewing towing eye
    160
  • 4.1 Removing
    160
  • 4.2 Installing
    161
  • 5 Renewing rear longitudinal member - part section
    162
  • 5.1 Removing
    162
  • 5.2 Installing
    163
  • 6 Renewing side panel - part section (2-door)
    165
  • 6.1 Tools
    165
  • 6.2 Removing
    166
  • 6.3 Installing
    168
  • 7 Renewing side panel - part section (4-door)
    171
  • 7.1 Tools
    171
  • 7.2 Removing
    172
  • 7.3 Installing
    174
  • 8 Renewing outer wheel housing liner - part section
    177
  • 8.1 Tools
    177
  • 8.2 Removing
    177
  • 8.3 Installing
    178
  • 9 Renewing spare wheel well
    180
  • 9.1 Removing
    180
  • 9.2 Installing
    181
  • 10 Renewing spare wheel well - part section
    182
  • 10.1 Removing
    182
  • 10.2 Installing
    183
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Polo (2002 - 2005) / Polo (2005 - 2007)
Suitable car types 9N1, 9N3
Category Reparaturanleitung

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