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  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

For Tiguan / Golf Cabriolet / Passat CC / Scirocco GP / Sharan / T-Roc / Golf / Golf Variant

Original Volkswagen repair manual


40,31 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

53.887 KB

592 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair notes
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 General information
    5
  • 3.3 General repair instructions
    5
  • 3.4 Foreign objects in engine
    7
  • 3.5 Contact corrosion
    7
  • 3.6 Routing and attachment of lines
    7
  • 3.7 Fitting radiator and condensers
    7
  • 3.8 Checking vacuum system
    7
  • Removing and installing engine
    9
  • 1 Removing and installing motor
    9
  • 1.1 Removing motor
    9
  • 1.2 Separating engine and gearbox
    60
  • 1.3 Securing engine on engine and gearbox support
    61
  • 1.4 Installing engine
    63
  • 2 Assembly mountings
    68
  • 2.1 Assembly overview - assembly mountings
    68
  • 2.2 Removing and installing engine mounting
    80
  • 2.3 Removing and installing gearbox mountings
    85
  • 2.4 Removing and installing pendulum support
    87
  • 2.5 Supporting engine in installation position
    89
  • 2.6 Checking adjustment of assembly mountings (engine and gearbox mountings)
    117
  • 2.7 Adjusting assembly mountings
    118
  • Crankshaft group
    122
  • 1 Cylinder block (pulley end)
    122
  • 1.1 Assembly overview - poly V-belt drive
    122
  • 1.2 Assembly overview - sealing flange, belt pulley end
    126
  • 1.3 Removing and installing poly-V belt
    129
  • 1.4 Removing and installing tensioner for poly V-belt
    133
  • 1.5 Removing and installing vibration damper
    134
  • 1.6 Removing and installing engine support
    136
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    139
  • 1.8 Removing and installing sealing flange on pulley end
    142
  • 2 Cylinder block, gearbox end
    146
  • 2.1 Assembly overview - cylinder block, gearbox end
    146
  • 2.2 Removing and installing flywheel
    147
  • 2.3 Removing and installing sealing flange on gearbox side
    148
  • 3 Crankshaft
    160
  • 3.1 Renewing needle bearing in crankshaft
    160
  • 3.2 Crankshaft dimensions
    163
  • 3.3 Measuring axial clearance of crankshaft
    163
  • 4 Pistons and conrods
    165
  • 4.1 Assembly overview - pistons and conrods
    165
  • 4.2 Removing and installing pistons
    168
  • 4.3 Removing and installing oil spray jets
    169
  • 4.4 Checking pistons and cylinder bores
    170
  • 4.5 Checking radial clearance of conrods
    173
  • 4.6 Separating new conrod
    173
  • 4.7 Setting piston to TDC position
    174
  • Cylinder head, valve gear
    179
  • 1 Cylinder head
    179
  • 1.1 Assembly overview - cylinder head
    179
  • 1.2 Assembly overview - camshaft housing
    181
  • 1.3 Removing and installing cylinder head
    185
  • 1.4 Removing and installing camshaft housing
    190
  • 1.5 Checking compression
    196
  • 2 Toothed belt drive
    198
  • 2.1 Assembly overview - toothed belt cover
    198
  • 2.2 Assembly overview - toothed belt
    199
  • 2.3 Removing and installing toothed belt guard
    203
  • 2.4 Preassembling and installing valve timing tool
    205
  • 2.5 Checking valve timing
    213
  • 2.6 Adjusting valve timing
    216
  • 2.7 Removing and installing toothed belt
    227
  • 2.8 Removing toothed belt from camshaft
    234
  • 3 Valve gear
    242
  • 3.1 Assembly overview - valve gear
    242
  • 3.2 Removing and installing camshaft oil seal
    244
  • 3.3 Removing and installing camshaft adjuster
    256
  • 3.4 Removing and installing toothed belt pulley
    277
  • 3.5 Removing and installing camshaft control valve 1 N205
    282
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    283
  • 3.7 Removing and installing valve stem seals
    284
  • 4 Inlet and exhaust valves
    296
  • 4.1 Checking valve guides
    296
  • 4.2 Checking valves
    297
  • 4.3 Valve dimensions
    297
  • Lubrication
    298
  • 1 Sump, oil pump
    298
  • 1.1 Assembly overview - sump/oil pump
    298
  • 1.2 Engine oil:
    302
  • 1.3 Removing and installing lower part of sump
    302
  • 1.4 Removing and installing upper part of sump
    308
  • 1.5 Removing and installing oil pump
    312
  • 1.6 Removing and installing oil level and oil temperature sender G266
    314
  • 2 Engine oil cooler
    315
  • 2.1 Assembly overview - engine oil cooler
    315
  • 2.2 Removing and installing engine oil cooler
    315
  • 3 Crankcase ventilation
    317
  • 3.1 Assembly overview - crankcase breather system
    317
  • 3.2 Removing and installing oil separator
    318
  • 4 Oil filter, oil pressure switch
    322
  • 4.1 Assembly overview - oil filter/oil pressure switch
    322
  • 4.2 Removing and installing oil pressure switch F1
    324
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    325
  • 4.4 Checking oil pressure
    326
  • 4.5 Removing and installing oil pressure regulating valve N428
    328
  • Cooling
    330
  • 1 Cooling system/coolant
    330
  • 1.1 Connection diagram - coolant hoses
    330
  • 1.2 Checking cooling system for leaks
    332
  • 1.3 Draining and adding coolant
    340
  • 2 Coolant pump, regulation of cooling system
    348
  • 2.1 Assembly overview - coolant pump, thermostat
    348
  • 2.2 Assembly overview - electric coolant pump
    351
  • 2.3 Assembly overview - coolant temperature sender
    352
  • 2.4 Removing and installing electric coolant pump
    354
  • 2.5 Removing and installing coolant pump
    356
  • 2.6 Removing and installing thermostat
    362
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    366
  • 2.8 Removing and installing coolant temperature sender G62
    367
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    370
  • 3 Coolant pipes
    374
  • 3.1 Assembly overview - coolant pipes
    374
  • 3.2 Removing and installing coolant pipes
    374
  • 4 Radiator, radiator fan
    379
  • 4.1 Assembly overview - radiator/radiator fan
    379
  • 4.2 Assembly overview - radiator cowl and radiator fan
    388
  • 4.3 Removing and installing radiator
    392
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    399
  • 4.5 Removing and installing radiator cowl
    407
  • 4.6 Removing and installing radiator fan V7
    413
  • Turbocharging/supercharging
    416
  • 1 Turbocharger
    416
  • 1.1 Assembly overview - turbocharger
    416
  • 1.2 Removing and installing turbocharger
    420
  • 1.3 Removing and installing charge pressure positioner V465
    426
  • 1.4 Removing and installing connection for turbocharger
    429
  • 2 Charge air system
    433
  • 2.1 Assembly overview - charge air system
    433
  • 2.2 Removing and installing charge air cooler
    435
  • 2.3 Removing and installing charge pressure sender GX26
    438
  • 2.4 Checking charge air system for leaks
    439
  • 2.5 Removing and installing air pipe
    441
  • Mixture preparation - injection
    444
  • 1 Injection system
    444
  • 1.1 Overview of fitting locations - injection system
    444
  • 2 Injectors
    449
  • 2.1 Assembly overview - fuel rail with injectors
    449
  • 2.2 Removing and installing fuel rail
    453
  • 2.3 Removing and installing injectors
    454
  • 2.4 Cleaning injectors
    468
  • 3 Air filter
    470
  • 3.1 Assembly overview - air filter housing
    470
  • 3.2 Removing and installing air filter housing
    472
  • 3.3 Removing and installing air guide on lock carrier
    474
  • 3.4 Removing and installing resonator for intake air
    476
  • 4 Intake manifold
    478
  • 4.1 Assembly overview - intake manifold
    478
  • 4.2 Removing and installing intake manifold
    481
  • 4.3 Removing and installing throttle valve module GX3
    484
  • 4.4 Cleaning throttle valve module GX3
    485
  • 5 Senders and sensors
    487
  • 5.1 Removing and installing intake manifold sender GX9
    487
  • 5.2 Removing and installing fuel pressure sender G247
    487
  • 5.3 Checking fuel pressure sender G247
    489
  • 5.4 Removing and installing exhaust gas pressure sensor 1 G450
    493
  • 6 Engine control unit
    495
  • 6.1 Assembly overview - engine control unit J623
    495
  • 6.2 Removing and installing engine control unit J623
    496
  • 6.3 Removing and installing engine (motor) control unit J623 with protective housing
    502
  • 7 High-pressure pump
    519
  • 7.1 Assembly overview - high-pressure pump
    519
  • 7.2 Removing and installing high-pressure pump
    525
  • 7.3 Removing and installing high-pressure pipe
    527
  • 8 Lambda probe
    530
  • 8.1 Assembly overview - Lambda probe
    530
  • 8.2 Removing and installing Lambda probe
    531
  • Exhaust system
    536
  • 1 Exhaust pipes and silencers
    536
  • 1.1 Assembly overview - silencers
    536
  • 1.2 Separating exhaust pipes from silencers
    546
  • 1.3 Removing and installing silencer
    550
  • 1.4 Installation position of clamp
    559
  • 1.5 Aligning exhaust system free of stress
    560
  • 1.6 Checking exhaust system for leaks
    567
  • 2 Emission control
    568
  • 2.1 Assembly overview - emission control
    568
  • 2.2 Removing and installing catalytic converter
    570
  • 2.3 Removing and installing particulate filter
    577
  • Ignition system
    578
  • 1 Ignition system
    578
  • 1.1 Assembly overview - ignition system
    578
  • 1.2 Removing and installing ignition coils with output stage
    580
  • 1.3 Removing and installing knock sensor 1 G61
    583
  • 1.4 Removing and installing Hall sender
    584
  • 1.5 Removing and installing engine speed sender G28
    585
Manufacturer's designation 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Tiguan (2008) / Golf Cabriolet (2012) / Passat CC (2009) / Scirocco GP (2015) / Sharan (2016 > ) / T-Roc (2018 >) / Golf (2020 >) / Golf Variant (2021 >)
Suitable car types 5N, 358, 138, 7N2, A11, CD1, CG5
Engine code CZDB, CZDC, DJKA, CZDA
Category Reparaturanleitung

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