Name: 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
Brand: Volkswagen
SKU: CDG28c5fc8e74ac
Price: 36.97 EUR
Availability: InStock

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Repair manual Golf / Tiguan / Touran / Passat Lim / ... 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.4 Safety precautions when working on the cooling system
2
1.5 Safety precautions when working on ignition system
2
2 Identification
3
2.1 Engine number/engine data
3
3 Repair instructions
6
3.1 Rules for cleanliness
6
3.2 Foreign objects in engine
6
3.3 Contact corrosion
6
3.4 Routing and attachment of lines
6
3.5 Fitting radiator and condensers
7
Removing and installing engine
8
1 Removing and installing motor
8
1.1 Removing motor
8
1.2 Separating engine and gearbox
22
1.3 Securing engine on engine and gearbox support
23
1.4 Installing engine
25
2 Assembly mountings
30
2.1 Assembly overview - assembly mountings
30
2.2 Removing and installing engine mounting
34
2.3 Removing and installing gearbox mounting
35
2.4 Removing and installing pendulum support
38
2.5 Supporting engine in installation position
39
2.6 Adjusting assembly mountings
54
2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
57
Crankshaft group
59
1 Cylinder block (pulley end)
59
1.1 Assembly overview - poly V-belt drive
59
1.2 Assembly overview - sealing flange, belt pulley end
63
1.3 Removing and installing poly-V belt
65
1.4 Removing and installing tensioner for poly V-belt
69
1.5 Removing and installing vibration damper
70
1.6 Removing and installing engine support
72
1.7 Renewing crankshaft oil seal - belt pulley end
76
1.8 Removing and installing sealing flange on pulley end
79
2 Cylinder block, gearbox end
83
2.1 Assembly overview - cylinder block, gearbox end
83
2.2 Removing and installing flywheel
84
2.3 Removing and installing sealing flange on gearbox side
85
3 Crankshaft
97
3.1 Renewing needle bearing in crankshaft
97
3.2 Crankshaft dimensions
99
3.3 Measuring axial clearance of crankshaft
100
4 Pistons and conrods
102
4.1 Assembly overview - pistons and conrods
102
4.2 Removing and installing pistons
105
4.3 Removing and installing oil spray jets
106
4.4 Checking pistons and cylinder bores
108
4.5 Checking radial clearance of conrods
110
4.6 Setting piston to TDC position
110
Cylinder head, valve gear
116
1 Cylinder head
116
1.1 Assembly overview - cylinder head
116
1.2 Assembly overview - camshaft housing
119
1.3 Removing and installing cylinder head
127
1.4 Removing and installing camshaft housing
133
1.5 Checking compression
139
2 Toothed belt drive
141
2.1 Assembly overview - toothed belt cover
141
2.2 Assembly overview - toothed belt
142
2.3 Removing and installing toothed belt guard
146
2.4 Preassembling and installing valve timing tool
147
2.5 Removing and installing toothed belt
158
2.6 Checking valve timing
168
2.7 Adjusting valve timing
170
2.8 Removing toothed belt from camshaft
193
3 Valve gear
203
3.1 Assembly overview - valve gear
203
3.2 Measuring axial play of camshaft
206
3.3 Removing and installing camshaft oil seal
207
3.4 Removing and installing camshaft adjuster
218
3.5 Removing and installing camshaft control valve 1 N205
234
3.6 Removing and installing exhaust camshaft control valve 1 N318
235
3.7 Removing and installing valve stem seals
236
3.8 Removing and installing toothed belt pulley
249
3.9 Removing and installing cam actuators
252
4 Inlet and exhaust valves
255
4.1 Checking valve guides
255
4.2 Checking valves
256
4.3 Valve dimensions
256
Lubrication
257
1 Sump, oil pump
257
1.1 Assembly overview - sump/oil pump
257
1.2 Engine oil:
261
1.3 Removing and installing lower part of sump
261
1.4 Removing and installing upper part of sump
268
1.5 Removing and installing oil pump
274
1.6 Removing and installing oil level and oil temperature sender G266
275
2 Engine oil cooler
277
2.1 Assembly overview - engine oil cooler
277
2.2 Removing and installing engine oil cooler
277
3 Crankcase ventilation
279
3.1 Assembly overview - crankcase breather system
279
3.2 Removing and installing oil separator
280
4 Oil filter, oil pressure switch
283
4.1 Assembly overview - oil filter/oil pressure switch
283
4.2 Removing and installing oil pressure switch F1
285
4.3 Removing and installing oil pressure switch for reduced oil pressure F378
287
4.4 Removing and installing oil pressure regulating valve N428
289
4.5 Checking oil pressure
290
Cooling
293
1 Cooling system/coolant
293
1.1 Connection diagram - coolant hoses
293
1.2 Checking cooling system for leaks
295
1.3 Draining and adding coolant
300
2 Coolant pump, regulation of cooling system
309
2.1 Assembly overview - coolant pump, thermostat
309
2.2 Assembly overview - electric coolant pump
312
2.3 Assembly overview - engine preheater
313
2.4 Assembly overview - coolant temperature sender
314
2.5 Removing and installing electric coolant pump
315
2.6 Removing and installing coolant pump
317
2.7 Removing and installing thermostat
323
2.8 Removing and installing toothed belt pulley for coolant pump
327
2.9 Removing and installing coolant temperature sender G62
332
2.10 Removing and installing radiator outlet coolant temperature sender G83
334
2.11 Removing and installing engine preheating element Z97
335
3 Coolant pipes
338
3.1 Assembly overview - coolant pipes
338
3.2 Removing and installing coolant pipes
338
4 Radiator, radiator fan
343
4.1 Assembly overview - radiator/radiator fan
343
4.2 Assembly overview - radiator cowl and radiator fan
347
4.3 Removing and installing radiator
349
4.4 Removing and installing water radiator for charge air cooling circuit
359
4.5 Removing and installing radiator cowl with radiator fan
365
4.6 Removing and installing radiator fan
367
Turbocharging/supercharging
370
1 Turbocharger
370
1.1 Assembly overview - turbocharger
370
1.2 Removing and installing turbocharger
374
1.3 Removing and installing charge pressure positioner V465
380
1.4 Removing and installing connection for turbocharger
383
2 Charge air system
386
2.1 Assembly overview - charge air system
386
2.2 Removing and installing charge pressure sender GX26
388
2.3 Removing and installing charge air cooler
389
2.4 Checking charge air system for leaks
392
2.5 Removing and installing air pipe
394
Mixture preparation - injection
397
1 Injection system
397
1.1 Overview of fitting locations - injection system
397
2 Injectors
402
2.1 Assembly overview - fuel rail with injectors
402
2.2 Removing and installing fuel rail
404
2.3 Removing and installing injectors
405
2.4 Cleaning injectors
411
3 Air filter
413
3.1 Assembly overview - air filter housing
413
3.2 Removing and installing air filter housing
414
3.3 Removing and installing resonator for intake air
415
4 Intake manifold
417
4.1 Assembly overview - intake manifold
417
4.2 Removing and installing intake manifold
420
4.3 Removing and installing throttle valve module GX3
423
4.4 Cleaning throttle valve module GX3
424
5 Senders and sensors
426
5.1 Removing and installing intake manifold sender GX9
426
5.2 Removing and installing fuel pressure sender G247
426
5.3 Checking fuel pressure sender G247
428
5.4 Removing and installing exhaust gas pressure sensor 1 G450
432
6 Engine control unit
434
6.1 Removing and installing engine control unit J623
434
7 High-pressure pump
442
7.1 Assembly overview - high-pressure pump
442
7.2 Removing and installing high-pressure pump
448
7.3 Removing and installing high-pressure pipe
450
8 Lambda probe
452
8.1 Assembly overview - Lambda probe
452
8.2 Removing and installing Lambda probe
453
Exhaust system
455
1 Exhaust pipes and silencers
455
1.1 Assembly overview - silencers
455
1.2 Removing and installing silencer
466
1.3 Separating exhaust pipes from silencers
477
1.4 Aligning exhaust system free of stress
485
1.5 Checking exhaust system for leaks
487
1.6 Installation position of clamp
487
2 Emission control
490
2.1 Assembly overview - emission control
490
2.2 Removing and installing catalytic converter
499
2.3 Removing and installing particulate filter
507
2.4 Removing and installing exhaust flap control unit J883
507
Ignition system
509
1 Ignition system
509
1.1 Assembly overview - ignition system
509
1.2 Removing and installing ignition coils with output stage
511
1.3 Removing and installing knock sensor 1 G61
514
1.4 Removing and installing Hall sender
514
1.5 Removing and installing engine speed sender G28
515

Manufacturer's designation	4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
Manufacturer	Volkswagen
Suitable for	Golf VII (2013) / Golf Variant (2014) / Golf Sportsvan (2014 >) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Tiguan (2016) / Golf VII (2017) / Tiguan RUS (2017) / Golf (2017) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Tiguan [RU] (2021 >) / Tiguan (2021 >)
Suitable car types	5G1, AM1, 3G2, 3G5, 5T1, AD1, BQ1, BT1, BV5, AN1, CB5, CB2, BT2, AX1
Engine code	CMBA, CPVA, CHPA, CXSA, CHPB, CXSB, CZCA, CZEA, CZDB, CZDD, DJVA, CZDA, CPVB, CZDE
Category	Reparaturanleitung

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