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Home » Manuals » 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)

4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)

For Tiguan [MX]

Original Volkswagen repair manual


39,04 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

52.341 KB

565 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual Tiguan [MX] 4-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    8
  • 3.5 Fitting radiator and condensers
    8
  • 4 Technical data
    10
  • 4.1 Coolant
    11
  • Removing and installing engine
    13
  • 1 Removing and installing engine
    13
  • 1.1 Removing engine
    13
  • 1.2 Separating engine and gearbox
    25
  • 1.3 Securing engine on engine and gearbox support
    28
  • 1.4 Installing engine
    29
  • 2 Assembly mountings
    34
  • 2.1 Assembly overview - assembly mountings
    34
  • 2.2 Removing and installing engine mounting
    36
  • 2.3 Removing and installing gearbox mounting
    38
  • 2.4 Removing and installing pendulum support
    39
  • 2.5 Supporting engine in installation position
    40
  • 2.6 Adjusting assembly mountings
    47
  • 2.7 Checking adjustment of assembly mountings
    48
  • 3 Engine cover panel
    50
  • 3.1 Removing and installing engine cover
    50
  • Crankshaft group
    51
  • 1 Cylinder block (pulley end)
    51
  • 1.1 Assembly overview - cylinder block (pulley end)
    51
  • 1.2 Assembly overview - sealing flange, belt pulley end
    54
  • 1.3 Removing and installing poly-V belt
    56
  • 1.4 Removing and installing tensioner for poly V-belt
    57
  • 1.5 Removing and installing vibration damper
    58
  • 1.6 Removing and installing bracket for ancillaries
    59
  • 1.7 Removing and installing engine support
    61
  • 1.8 Removing and installing sealing flange on pulley end
    63
  • 2 Cylinder block, gearbox end
    68
  • 2.1 Assembly overview - cylinder block, gearbox end
    68
  • 2.2 Removing and installing flywheel
    71
  • 2.3 Removing and installing sealing flange on gearbox side
    72
  • 3 Crankshaft
    83
  • 3.1 Assembly overview - crankshaft
    83
  • 3.2 Crankshaft dimensions
    83
  • 3.3 Renewing needle bearing in crankshaft
    83
  • 3.4 Measuring axial clearance of crankshaft
    86
  • 4 Pistons and conrods
    88
  • 4.1 Assembly overview - pistons and conrods
    88
  • 4.2 Removing and installing pistons
    91
  • 4.3 Measuring piston projection at TDC
    93
  • 4.4 Checking pistons and cylinder bores
    95
  • 4.5 Separating new conrod
    97
  • 4.6 Checking radial clearance of conrods
    98
  • Cylinder head, valve gear
    99
  • 1 Cylinder head
    99
  • 1.1 Assembly overview - cylinder head
    99
  • 1.2 Assembly overview - cylinder head cover
    103
  • 1.3 Removing and installing cylinder head
    106
  • 1.4 Removing and installing cylinder head cover
    112
  • 1.5 Removing and installing injector seals
    115
  • 1.6 Removing and installing camshaft housing
    117
  • 1.7 Checking compression
    121
  • 2 Toothed belt drive
    124
  • 2.1 Assembly overview - toothed belt cover
    124
  • 2.2 Assembly overview - toothed belt
    124
  • 2.3 Removing and installing toothed belt guard
    126
  • 2.4 Removing and installing toothed belt
    132
  • 2.5 Removing toothed belt from camshaft
    146
  • 3 Valve gear
    152
  • 3.1 Assembly overview - valve gear
    152
  • 3.2 Measuring axial play of camshaft
    154
  • 3.3 Removing and installing camshaft oil seal
    155
  • 3.4 Checking hydraulic compensation elements
    157
  • 3.5 Removing and installing valve stem seals
    158
  • 4 Inlet and exhaust valves
    167
  • 4.1 Checking valve guides
    167
  • 4.2 Checking valves
    168
  • 4.3 Valve dimensions
    168
  • Lubrication
    169
  • 1 Sump, oil pump
    169
  • 1.1 Assembly overview - sump/oil pump
    169
  • 1.2 Engine oil:
    171
  • 1.3 Removing and installing oil sump
    171
  • 1.4 Removing and installing oil pump
    176
  • 1.5 Removing and installing oil level and oil temperature sender G266
    177
  • 2 Engine oil cooler
    179
  • 3 Oil filter, oil pressure switch
    180
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    180
  • 3.2 Removing and installing oil pressure switch F1
    182
  • 3.3 Removing and installing oil pressure switch for reduced oil pressure F378
    184
  • 3.4 Checking oil pressure
    186
  • 3.5 Removing and installing oil filter housing
    186
  • 3.6 Removing and installing oil pressure regulating valve N428
    190
  • Cooling
    192
  • 1 Cooling system/coolant
    192
  • 1.1 Connection diagram - coolant hoses
    192
  • 1.2 Checking cooling system for leaks
    194
  • 1.3 Draining and adding coolant
    198
  • 1.4 Checking filling quality of cooling system
    211
  • 1.5 Checking electric vacuum pump VAS 6096/2
    214
  • 1.6 Flushing cooling system
    215
  • 1.7 Flushing cooling system, quick reference guide
    237
  • 2 Coolant pump, regulation of cooling system
    239
  • 2.1 Assembly overview - coolant pump, thermostat
    239
  • 2.2 Assembly overview - electric coolant pump
    243
  • 2.3 Assembly overview - coolant temperature sender
    245
  • 2.4 Assembly overview - actuator for engine temperature regulation N493
    246
  • 2.5 Removing and installing electric coolant pump
    247
  • 2.6 Removing and installing coolant pump
    253
  • 2.7 Removing and installing thermostat
    254
  • 2.8 Checking thermostat
    258
  • 2.9 Removing and installing coolant valve for cylinder head N489
    259
  • 2.10 Removing and installing coolant temperature sender G62
    259
  • 2.11 Removing and installing coolant temperature sender 2 G802
    261
  • 2.12 Removing and installing actuator for engine temperature regulation N493
    263
  • 3 Coolant pipes
    267
  • 3.1 Assembly overview - coolant pipes
    267
  • 3.2 Removing and installing coolant pipes
    271
  • 4 Radiator, radiator fan
    298
  • 4.1 Assembly overview - radiator, radiator fan
    298
  • 4.2 Assembly overview - auxiliary radiator
    300
  • 4.3 Assembly overview – radiator cowl and radiator fan
    301
  • 4.4 Removing and installing radiator
    301
  • 4.5 Removing and installing water radiator for charge air cooling circuit
    303
  • 4.6 Removing and installing radiator cowl
    306
  • 4.7 Removing and installing radiator fan
    308
  • 4.8 Removing and installing auxiliary radiator
    309
  • Turbocharging/supercharging
    312
  • 1 Turbocharger
    312
  • 1.1 Assembly overview - turbocharger
    312
  • 1.2 Removing and installing turbocharger
    325
  • 1.3 Removing and installing vacuum unit for turbocharger
    336
  • 1.4 Removing and installing turbocharger 1 control unit J724
    342
  • 2 Charge air system
    346
  • 2.1 Assembly overview - charge air system
    346
  • 2.2 Removing and installing charge pressure sender G31
    348
  • 2.3 Removing and installing charge pressure sender 2 G447
    348
  • 2.4 Checking charge air system for leaks
    349
  • 2.5 Removing and installing air intake pipe
    351
  • 2.6 Checking charge air cooler for leaks
    358
  • Mixture preparation - injection
    363
  • 1 Injection system
    363
  • 1.1 Schematic overview - fuel system
    363
  • 1.2 Overview of fitting locations - injection system
    364
  • 1.3 Filling/bleeding fuel system
    377
  • 1.4 Checking fuel system for leaks
    378
  • 2 Vacuum system
    379
  • 2.1 Connection diagram – vacuum system
    379
  • 2.2 Checking vacuum system
    382
  • 3 Injectors/high-pressure accumulator (rail)
    384
  • 3.1 Assembly overview - injectors
    384
  • 3.2 Assembly overview - fuel rail
    386
  • 3.3 Adapting correction values for injectors
    388
  • 3.4 Testing injectors
    389
  • 3.5 Checking return flow rate of injectors with engine running
    389
  • 3.6 Checking return flow rate of injectors at starter speed
    392
  • 3.7 Removing and installing injectors
    395
  • 3.8 Removing and installing high-pressure lines
    398
  • 3.9 Removing and installing fuel rail
    404
  • 4 Air filter
    408
  • 4.1 Assembly overview - air filter housing
    408
  • 4.2 Removing and installing air filter housing
    410
  • 5 Intake manifold
    414
  • 5.1 Assembly overview – intake manifold
    414
  • 5.2 Removing and installing intake manifold
    417
  • 5.3 Removing and installing throttle valve module J338
    423
  • 6 Senders and sensors
    426
  • 6.1 Removing and installing fuel pressure regulating valve N276
    426
  • 6.2 Checking fuel pressure regulating valve N276
    428
  • 6.3 Removing and installing fuel pressure sender G247
    430
  • 6.4 Removing and installing air mass meter G70
    431
  • 6.5 Removing and installing pressure differential sender G505
    433
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    434
  • 6.9 Removing and installing fuel temperature sender G81
    437
  • 6.10 Assembly overview - NOx sender control unit GX30
    438
  • 6.11 Removing and installing control unit for NOx sender GX30
    439
  • 6.12 Removing and installing control unit 2 for NOx sender GX46
    441
  • 6.13 Removing and installing particle sensor G784
    442
  • 7 Engine control unit
    445
  • 7.1 Removing and installing engine control unit J623
    445
  • 8 High-pressure pump
    453
  • 8.1 Assembly overview - high-pressure pump
    453
  • 8.2 Removing and installing high-pressure pump
    455
  • 9 Lambda probe
    459
  • 9.1 Assembly overview - Lambda probe
    459
  • 9.2 Removing and installing Lambda probe
    459
  • Exhaust system
    462
  • 1 Exhaust pipes and silencers
    462
  • 1.1 Assembly overview – silencers
    462
  • 1.2 Removing and installing front exhaust pipe
    463
  • 1.3 Removing and installing rear silencer
    465
  • 1.4 Aligning exhaust system free of stress
    466
  • 1.5 Checking exhaust system for leaks
    467
  • 1.6 Assembly overview - front exhaust pipe
    467
  • 1.7 Installation position of clamp
    471
  • 1.8 Removing and installing bracket for front exhaust pipe
    471
  • 2 Emission control
    473
  • 2.1 Assembly overview – emission control
    473
  • 2.2 Removing and installing emission control module
    479
  • 2.3 Removing and installing exhaust flap control unit J883
    484
  • 3 SCR system (selective catalytic reduction)
    486
  • 3.1 Assembly overview – reducing agent tank
    486
  • 3.2 Assembly overview - reducing agent supply line
    488
  • 3.3 Assembly overview - delivery module for reducing agent
    489
  • 3.4 Removing and installing reducing agent tank
    490
  • 3.5 Removing and installing front section of reducing agent supply line
    493
  • 3.6 Removing and installing delivery module for reducing agent
    500
  • 3.7 Removing and installing injector for reduction agent N474
    503
  • 3.8 Removing and installing control unit for reducing-agent heater J891
    505
  • 3.9 Assembly overview - injector for reducing agent
    506
  • 3.10 Draining reducing agent tank
    507
  • 3.11 Removing and installing rear section of reducing agent supply line
    510
  • 3.12 Removing and installing filler pipe for reducing agent tank
    511
  • 3.13 Disconnecting reducing agent supply line
    514
  • 3.14 SCR - resetting learnt values
    517
  • 4 Exhaust gas temperature regulation
    518
  • 4.1 Assembly overview – exhaust gas temperature regulation
    518
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    520
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    526
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    528
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    529
  • 5 Exhaust gas recirculation
    532
  • 5.1 Assembly overview – exhaust gas recirculation
    532
  • 5.2 Assembly overview - exhaust gas recirculation valve 1 GX5
    534
  • 5.3 Removing and installing exhaust gas recirculation cooler
    535
  • 5.4 Removing and installing exhaust gas recirculation valve 1 GX5
    541
  • 5.5 Removing and installing exhaust gas recirculation valve 2 GX6
    542
  • 5.6 Checking exhaust gas recirculation cooler for leaks
    546
  • 6 Exhaust manifold
    547
  • 6.1 Assembly overview - exhaust manifold
    547
  • 6.2 Removing and installing exhaust manifold
    548
  • Glow plug system
    550
  • 1 Glow plug system
    550
  • 1.1 Assembly overview – glow plug system
    550
  • 1.2 Removing and installing glow plug
    551
  • 1.3 Removing and installing automatic glow period control unit J179
    555
  • 1.4 Removing and installing Hall sender G40
    555
  • 1.5 Removing and installing engine speed sender G28
    556
Manufacturer's designation 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >)
Suitable car types BW2
Engine code CUAA
Category Reparaturanleitung

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