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  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)

4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)

For Passat Lim / Passat Var. / Tiguan / Arteon / Passat Variant / Passat Limousine / Arteon Shooting Brake

Original Volkswagen repair manual


42,14 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

57.306 KB

633 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual 4-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    8
  • 3.5 Fitting radiator and condensers
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    21
  • 1.3 Securing engine on engine and gearbox support
    24
  • 1.4 Installing engine
    25
  • 2 Assembly mountings
    30
  • 2.1 Assembly overview - assembly mountings
    30
  • 2.2 Removing and installing engine mounting
    34
  • 2.3 Removing and installing gearbox mounting
    36
  • 2.4 Removing and installing pendulum support
    40
  • 2.5 Supporting engine in installation position
    41
  • 2.6 Adjusting assembly mountings
    58
  • 2.7 Checking adjustment of assembly mountings
    61
  • 3 Engine cover panel
    62
  • 3.1 Removing and installing engine cover
    62
  • Crankshaft group
    63
  • 1 Cylinder block (pulley end)
    63
  • 1.1 Assembly overview - cylinder block (pulley end)
    63
  • 1.2 Assembly overview - sealing flange, belt pulley end
    66
  • 1.3 Removing and installing poly-V belt
    68
  • 1.4 Removing and installing tensioner for poly V-belt
    69
  • 1.5 Removing and installing vibration damper
    70
  • 1.6 Removing and installing bracket for ancillaries
    71
  • 1.7 Removing and installing engine support
    73
  • 1.8 Removing and installing sealing flange on pulley end
    75
  • 1.9 Renewing caps in cylinder block (pulley end)
    78
  • 2 Cylinder block, gearbox end
    81
  • 2.1 Assembly overview - cylinder block, gearbox end
    81
  • 2.2 Removing and installing flywheel
    84
  • 2.3 Removing and installing sealing flange on gearbox side
    86
  • 2.4 Renewing caps in cylinder block (gearbox end)
    96
  • 3 Crankshaft
    98
  • 3.1 Assembly overview - crankshaft
    98
  • 3.2 Crankshaft dimensions
    98
  • 3.3 Renewing needle bearing in crankshaft
    98
  • 3.4 Measuring axial clearance of crankshaft
    101
  • 4 Pistons and conrods
    103
  • 4.1 Assembly overview - pistons and conrods
    103
  • 4.2 Removing and installing pistons
    106
  • 4.3 Measuring piston projection at TDC
    108
  • 4.4 Checking pistons and cylinder bores
    110
  • 4.5 Separating new conrod
    112
  • 4.6 Checking radial clearance of conrods
    113
  • Cylinder head, valve gear
    114
  • 1 Cylinder head
    114
  • 1.1 Assembly overview - cylinder head
    114
  • 1.2 Assembly overview - cylinder head cover
    118
  • 1.3 Removing and installing cylinder head
    121
  • 1.4 Removing and installing cylinder head cover
    128
  • 1.5 Removing and installing injector seals
    131
  • 1.6 Removing and installing camshaft housing
    133
  • 1.7 Checking compression
    137
  • 2 Toothed belt drive
    140
  • 2.1 Assembly overview - toothed belt cover
    140
  • 2.2 Assembly overview - toothed belt
    140
  • 2.3 Removing and installing toothed belt guard
    142
  • 2.4 Removing and installing toothed belt
    148
  • 2.5 Removing toothed belt from camshaft
    163
  • 3 Valve gear
    169
  • 3.1 Assembly overview - valve gear
    169
  • 3.2 Measuring axial play of camshaft
    172
  • 3.3 Removing and installing camshaft oil seal
    172
  • 3.4 Checking hydraulic compensation elements
    175
  • 3.5 Removing and installing valve stem seals
    176
  • 4 Inlet and exhaust valves
    184
  • 4.1 Checking valve guides
    184
  • 4.2 Checking valves
    185
  • 4.3 Valve dimensions
    185
  • Lubrication
    186
  • 1 Sump, oil pump
    186
  • 1.1 Assembly overview - sump/oil pump
    186
  • 1.2 Engine oil:
    188
  • 1.3 Removing and installing oil sump
    188
  • 1.4 Removing and installing oil pump
    193
  • 1.5 Removing and installing oil level and oil temperature sender G266
    194
  • 2 Engine oil cooler
    196
  • 3 Oil filter, oil pressure switch
    197
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    197
  • 3.2 Removing and installing oil pressure switch F1
    199
  • 3.3 Removing and installing oil pressure switch for reduced oil pressure F378
    201
  • 3.4 Checking oil pressure
    203
  • 3.5 Removing and installing oil filter housing
    203
  • 3.6 Removing and installing oil pressure regulating valve N428
    206
  • Cooling
    209
  • 1 Cooling system/coolant
    209
  • 1.1 Connection diagram - coolant hoses
    209
  • 1.2 Checking cooling system for leaks
    211
  • 1.3 Draining coolant
    215
  • 1.4 Filling with coolant
    217
  • 1.5 Checking filling quality of cooling system
    237
  • 1.6 Flushing cooling system
    239
  • 2 Coolant pump, regulation of cooling system
    264
  • 2.1 Assembly overview - coolant pump, thermostat
    264
  • 2.2 Assembly overview - electric coolant pump
    268
  • 2.3 Assembly overview - coolant temperature sender
    270
  • 2.4 Assembly overview - actuator for engine temperature regulation N493
    271
  • 2.5 Removing and installing electric coolant pump
    273
  • 2.6 Removing and installing coolant pump
    279
  • 2.7 Removing and installing thermostat
    280
  • 2.8 Checking thermostat
    284
  • 2.9 Removing and installing coolant valve for cylinder head N489
    285
  • 2.10 Removing and installing coolant temperature sender G62
    285
  • 2.11 Removing and installing coolant temperature sender 2 G802
    287
  • 2.12 Removing and installing actuator for engine temperature regulation N493
    289
  • 3 Coolant pipes
    296
  • 3.1 Assembly overview - coolant pipes
    296
  • 3.2 Removing and installing coolant pipes
    300
  • 4 Radiator, radiator fan
    325
  • 4.1 Assembly overview - radiator/radiator fan
    325
  • 4.2 Assembly overview - auxiliary radiator
    327
  • 4.3 Assembly overview – radiator cowl and radiator fan
    328
  • 4.4 Removing and installing radiator
    329
  • 4.5 Removing and installing water radiator for charge air cooling circuit
    332
  • 4.6 Removing and installing radiator cowl
    335
  • 4.7 Removing and installing radiator fan
    338
  • 4.8 Removing and installing auxiliary radiator
    339
  • Turbocharging/supercharging
    343
  • 1 Turbocharger
    343
  • 1.1 Assembly overview - turbocharger
    343
  • 1.2 Removing and installing turbocharger
    356
  • 1.3 Removing and installing vacuum unit for turbocharger
    368
  • 1.4 Removing and installing turbocharger 1 control unit J724
    374
  • 2 Charge air system
    379
  • 2.1 Assembly overview - charge air system
    379
  • 2.2 Removing and installing charge pressure sender G31
    381
  • 2.3 Removing and installing charge pressure sender 2 G447
    381
  • 2.4 Checking charge air system for leaks
    382
  • 2.5 Removing and installing air pipe
    384
  • 2.6 Checking charge air cooler for leaks
    391
  • Mixture preparation - injection
    397
  • 1 Injection system
    397
  • 1.1 Schematic overview - fuel system
    397
  • 1.2 Overview of fitting locations - injection system
    398
  • 1.3 Filling/bleeding fuel system
    412
  • 1.4 Checking fuel system for leaks
    412
  • 2 Vacuum system
    414
  • 2.1 Connection diagram – vacuum system
    414
  • 2.2 Checking vacuum system
    417
  • 3 Injectors/high-pressure accumulator (rail)
    419
  • 3.1 Assembly overview - injectors
    419
  • 3.2 Assembly overview - fuel rail
    421
  • 3.3 Adapting correction values for injectors
    423
  • 3.4 Testing injectors
    424
  • 3.5 Checking return flow rate of injectors with engine running
    424
  • 3.6 Checking return flow rate of injectors at starter speed
    427
  • 3.7 Removing and installing injectors
    429
  • 3.8 Removing and installing high-pressure lines
    433
  • 3.9 Removing and installing fuel rail
    439
  • 4 Air filter
    443
  • 4.1 Assembly overview - air filter housing
    443
  • 4.2 Removing and installing air filter housing
    445
  • 5 Intake manifold
    449
  • 5.1 Assembly overview – intake manifold
    449
  • 5.2 Removing and installing intake manifold
    452
  • 5.3 Removing and installing throttle valve module J338
    458
  • 6 Senders and sensors
    461
  • 6.1 Removing and installing fuel pressure regulating valve N276
    461
  • 6.2 Checking fuel pressure regulating valve N276
    463
  • 6.3 Removing and installing fuel pressure sender G247
    465
  • 6.4 Removing and installing air mass meter G70
    466
  • 6.5 Removing and installing pressure differential sender G505
    468
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    469
  • 6.9 Removing and installing fuel temperature sender G81
    472
  • 6.10 Removing and installing control unit for NOx sender GX30
    473
  • 6.11 Assembly overview - NOx sender control unit GX30
    477
  • 6.12 Removing and installing control unit 2 for NOx sender GX46
    478
  • 6.13 Removing and installing particle sensor G784
    480
  • 7 Engine control unit
    482
  • 7.1 Removing and installing engine control unit J623
    482
  • 8 High-pressure pump
    490
  • 8.1 Assembly overview - high-pressure pump
    490
  • 8.2 Removing and installing high-pressure pump
    492
  • 9 Lambda probe
    496
  • 9.1 Assembly overview - Lambda probe
    496
  • 9.2 Removing and installing Lambda probe
    496
  • Exhaust system
    499
  • 1 Exhaust pipes and silencers
    499
  • 1.1 Assembly overview – silencers
    499
  • 1.2 Removing and installing front exhaust pipe
    503
  • 1.3 Removing and installing rear silencer
    506
  • 1.4 Aligning exhaust system free of stress
    510
  • 1.5 Checking exhaust system for leaks
    510
  • 1.6 Installation position of clamp
    511
  • 1.7 Assembly overview - front exhaust pipe
    511
  • 2 Emission control
    518
  • 2.1 Assembly overview – emission control
    518
  • 2.2 Removing and installing emission control module
    525
  • 2.3 Removing and installing exhaust flap control unit J883
    529
  • 3 SCR system (selective catalytic reduction)
    532
  • 3.1 Assembly overview – reducing agent tank
    532
  • 3.2 Assembly overview - reducing agent supply line
    536
  • 3.3 Assembly overview - delivery module for reducing agent
    537
  • 3.4 Removing and installing reducing agent tank
    538
  • 3.5 Removing and installing front section of reducing agent supply line
    544
  • 3.6 Removing and installing delivery module for reducing agent
    559
  • 3.7 Removing and installing injector for reduction agent N474
    561
  • 3.8 Removing and installing control unit for reducing-agent heater J891
    564
  • 3.9 Assembly overview - injector for reducing agent
    568
  • 3.10 Draining reducing agent tank
    569
  • 3.11 Removing and installing rear section of reducing agent supply line
    576
  • 3.12 Removing and installing filler pipe for reducing agent tank
    578
  • 3.13 Disconnecting reducing agent supply line
    582
  • 3.14 SCR - resetting learnt values
    585
  • 4 Exhaust gas temperature regulation
    586
  • 4.1 Assembly overview – exhaust gas temperature regulation
    586
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    588
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    594
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    596
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    597
  • 5 Exhaust gas recirculation
    600
  • 5.1 Assembly overview – exhaust gas recirculation
    600
  • 5.2 Removing and installing exhaust gas recirculation cooler
    603
  • 5.3 Removing and installing exhaust gas recirculation valve 1 GX5
    609
  • 5.4 Removing and installing exhaust gas recirculation valve 2 GX6
    611
  • 5.5 Checking exhaust gas recirculation cooler for leaks
    614
  • 6 Exhaust manifold
    615
  • 6.1 Assembly overview - exhaust manifold
    615
  • 6.2 Removing and installing exhaust manifold
    616
  • Glow plug system
    618
  • 1 Glow plug system
    618
  • 1.1 Assembly overview – glow plug system
    618
  • 1.2 Removing and installing glow plug
    619
  • 1.3 Removing and installing automatic glow period control unit J179
    623
  • 1.4 Removing and installing Hall sender G40
    623
  • 1.5 Removing and installing engine speed sender G28
    624
Manufacturer's designation 4-cylinder common rail engine (2.0 l, 4V, bi-turbo, EA 288)
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >) / Tiguan (2016) / Arteon () / Passat Variant (2019 >) / Passat Limousine (2019 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)
Suitable car types 3G2, AD1, 3H7, CB5, CB2, 3H8, 3H9
Engine code CUAA
Category Reparaturanleitung

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